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2004 Toyota Prius Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
04/23/18 NHTSA ID: 10134223
TSB ID: T-TT-0362-15

Tt: the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
04/23/18 NHTSA ID: 10134128
TSB ID: TSB-0012-13 Rev2

Tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bull
04/23/18 NHTSA ID: 10134407
TSB ID: ZG1_Warranty Pol

Warranty policy bulletin (pol16-03): toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.
04/23/18 NHTSA ID: 10134400
TSB ID: T-SB-0032-16

Tsb: some 2004 ? 2009 model year prius and 2006 ? 2007 highlander hv vehicles may exhibit a condition where the brake, abs, and/or trac warning light(s) are on and/or a check vsc message is displayed. diagnostic trouble code (dtc) c1391, c
04/23/18 NHTSA ID: 10134403
TSB ID: ZG1_Region email

Region email: in these vehicles, toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.? although the brake actuator assembly is covered by
04/23/18 NHTSA ID: 10134404
TSB ID: ZG1_Region Lette

Region letter: in these vehicles, toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.? although the brake actuator assembly is covered by
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04/23/18 NHTSA ID: 10134405
TSB ID: ZG1_Dealer email

Dealer email: in these vehicles, toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.? although the brake actuator assembly is covered by
04/23/18 Transmission and Drivetrain NHTSA ID: 10133836
TSB ID: T-SB-0391-08 Rev

This bulletin contains general vehicle pulling diagnosis and repair procedures along with specific information to help correct pulling complaints.
04/23/18 Transmission and Drivetrain NHTSA ID: 10134454
TSB ID: T-TT-0086-11

Techtip: condition - the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
04/23/18 Electrical and Air Conditioning NHTSA ID: 10133915
TSB ID: T-TT-0213-13

Toyota vehicles are equipped with srs, including various airbags and in some models, seat belt pre-tensioners, to help reduce the risk of injury in a collision. if a customer expresses any concerns that the srs airbags or pretensioner devi
04/23/18 Electrical and Air Conditioning NHTSA ID: 10133917
TSB ID: T-TT-0118-11 Rev

Technicians should confirm the following key points to minimize the potential for future mil "on" concerns after hv battery replacement.
04/23/18 Electrical and Air Conditioning NHTSA ID: 10133878
TSB ID: T-SB-0064-10 Rev

Flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bulletin de
04/23/18 Electrical and Air Conditioning NHTSA ID: 10133897
TSB ID: T-SB-0012-13

Flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bulletin de
04/23/18 Electrical and Air Conditioning NHTSA ID: 10134320
TSB ID: TTT-0268-13 Rev3

Tt: some customers may encounter bluetooth connectivity concerns such as: ? difficulty pairing the phone. ? intermittent bluetooth failure to connect when first turning on the vehicle. ? various bluetooth audio functions are no lon
04/23/18 Electrical and Air Conditioning NHTSA ID: 10133654
TSB ID: T-SB-0229-12_Rev

Tsb: revision notice november 22, 2017 rev1: ? applicability has been updated to include 2014 ? 2018 model year vehicles. any previous printed versions of this bulletin should be discarded. in the event that a toyota vehicle becomes submerg
04/23/18 Electrical and Air Conditioning NHTSA ID: 10133860
TSB ID: T-TT-0226-13

The customer is having difficulty changing the multi-display screen from day mode. if the multi-display screen is set to day mode when the headlights are on, the setting we be memorized when the engine is turned off.
04/23/18 Electrical and Air Conditioning NHTSA ID: 10134140
TSB ID: T-TT-0381-16

Tech tip: some customers may experience difficulty programming homelink.
04/23/18 Electrical and Air Conditioning NHTSA ID: 10134452
TSB ID: T-TT-0303-14

Techtip: when a dtc is detected by the hv battery ecu, the hv control ecu will automatically store a p3000, information code 123 ?hv battery control system malfunction? dtc. the purpose of the p3000/123 is to capture the state of the hybri
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04/23/18 Electrical and Air Conditioning NHTSA ID: 10134227
TSB ID: T-TT-0365-15

Tt: a vehicle may arrive to the dealer with a mil ?on? condition and p0a80 stored in the memory. some cases have been identified with internal modification done to the hv battery. modified or altered parts are not covered under warranty.
04/23/18 Other NHTSA ID: 10133901
TSB ID: T-SB-0064-10 Rev

This bulletin is now obsolete. please see t-sb-0012-13.
04/23/18 Other NHTSA ID: 10133974
TSB ID: T-SB-0187-12

Toyota vehicles are equipped with either conventional or run-flat tires. sometimes punctures may occur as a result of contact with road debris or other hazards. if a puncture occurs, it may be possible to repair the tire and return it to se
04/23/18 Other NHTSA ID: 10133976
TSB ID: T-SB-0172-09 Rev

Some 2004 ? 2009 model year prius vehicles may experience an intermittent condition where the combination meter display will not illuminate in cold weather conditions. an updated combination meter ecu is now available to correct this condit
04/23/18 Other NHTSA ID: 10134038
TSB ID: TC-12-026

Toyota has received a limited number of reports from high mileage 2004 to certain 2009 model year prius vehicles regarding the combination meter display not illuminating when the vehicle's ignition is turned "on". this condition may occur
04/23/18 Other NHTSA ID: 10134039
TSB ID: ZTV Dealer Lette

Toyota has received a limited number of reports from high mileage 2004 to certain 2009 model year prius vehicles regarding the combination meter display not illuminating when the vehicle's ignition is turned "on". this condition may occur
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04/23/18 Other NHTSA ID: 10133867
TSB ID: SST Requirements

Ssts are key elements to provide your customers with swift and accurate repairs resulting in superior customer satisfaction.
04/23/18 Other NHTSA ID: 10133823
TSB ID: 04-09 Prius Stee

On february 21, 2013, nhtsa open a defect petition (dp), which is the agency's formalized process to review the petitioner's claim and determine whether it has merit or not. toyota will cooperate fully with nhtsa.
04/23/18 Other NHTSA ID: 10133649
TSB ID: T-SB-0144-08_Obs

Tsb: obsolete notice november 21, 2017: this bulletin is now obsolete. please see t-sb-0304-17.
04/23/18 Other NHTSA ID: 10134406
TSB ID: ZG1_Dealer Lette

Dealer letter: in these vehicles, toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.? although the brake actuator assembly is covered by
04/02/18 NHTSA ID: 10132529
TSB ID: T-TT-0086-11

Techtip: condition - the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
04/02/18 NHTSA ID: 10132204
TSB ID: T-SB-0098-13

For vehicles that are used under certain severe operating conditions, the hv battery cooling fan may experience an excessive buildup of dust, lint, or other debris that can reduce the efficiency of the hv battery cooling system. hv battery
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04/02/18 NHTSA ID: 10132768
TSB ID: T-SB-0174-12 Rev

Tsb: some 2004 ? 2009 model year prius vehicles may exhibit a mil ?on? and brake warning lights (abs/vsc) illuminated in the instrument panel with diagnostic trouble code (dtc) c1247 (stroke sensor malfunction) stored in the abs/vsc electro
04/02/18 NHTSA ID: 10132091
TSB ID: T-SB-0153-13

Some 2004 ? 2009 model year prius vehicles may exhibit a mil ?on? condition with diagnostic trouble code (dtc) p0a80 or p0a7f stored due to dust or debris build-up in the hv battery cooling fan. use the following repair procedure to address
04/02/18 Electrical and Air Conditioning NHTSA ID: 10131769
TSB ID: T-TT-0365-15 Rev

Tt: a vehicle may arrive to the dealer with a mil ?on? condition and p0a80 or p1ac000 stored in the memory. some cases have been identified with internal modification done to the hv battery. modified or altered parts are not covered under
04/02/18 Electrical and Air Conditioning NHTSA ID: 10132930
TSB ID: T-SB-0012-13 Rev

Tsb: obsolete notice: september 14, 2016: this bulletin is now obsolete. please see t-sb-0134-16.
04/02/18 Electrical and Air Conditioning NHTSA ID: 10132901
TSB ID: T-SB-0142-13 Rev

Tsb: revision notice november 10, 2016 rev2: ? applicability has been updated to include 2016 ? 2017 model year toyota vehicles. ? parts information section has been updated. some 2004 ? 2017 model year toyota vehicles may exhibit odor
04/02/18 Electrical and Air Conditioning NHTSA ID: 10132527
TSB ID: T-TT-0303-14

Techtip: when a dtc is detected by the hv battery ecu, the hv control ecu will automatically store a p3000, information code 123 ?hv battery control system malfunction? dtc. the purpose of the p3000/123 is to capture the state of the hybri
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04/02/18 Electrical and Air Conditioning NHTSA ID: 10132812
TSB ID: T-TT-0010-10 Rev

Tech tip: low battery voltage can contribute to a mil "on" condition for p0335 (crankshaft position
04/02/18 Electrical and Air Conditioning NHTSA ID: 10132715
TSB ID: T-SB-0043-14 Rev

Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased.
04/02/18 Electrical and Air Conditioning NHTSA ID: 10132762
TSB ID: T-SB-0012-13 Rev

Tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bullet
04/02/18 Electrical and Air Conditioning NHTSA ID: 10132708
TSB ID: T-SB-0043-14

Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased.
04/02/18 Electrical and Air Conditioning NHTSA ID: 10131961
TSB ID: T-TT-0213-13

Toyota vehicles are equipped with supplemental restraint systems (srs), including various airbags and in some models, seat belt pre-tensioners, to help reduce the risk of injury in a collision. if a customer expresses any concerns that the
04/02/18 Electrical and Air Conditioning NHTSA ID: 10131985
TSB ID: T-SB-0142-13

Some 2004 ? 2014 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bulletin to
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04/02/18 Electrical and Air Conditioning NHTSA ID: 10132135
TSB ID: T-TT-0268-13

These concerns can be caused by changes made on the customer?s phone. make sure to inquire with the customer if the connectivity concerns occurred after receiving an operating system update on their phone or they have restored their phone d
04/02/18 Electrical and Air Conditioning NHTSA ID: 10131989
TSB ID: T-SB-0186-13

The purpose of this general information service bulletin is to inform the market that sub-component diagnosis and replacement is now available for the hybrid inverter with converter assembly equipped on 2004 ? 2009 model year prius vehicles
04/02/18 Electrical and Air Conditioning NHTSA ID: 10132319
TSB ID: T-TT-0118-11 Rev

Technicians should confirm the following key points to minimize the potential for future mil "on" concerns after hv battery replacement.
04/02/18 Other NHTSA ID: 10131759
TSB ID: T-SB-0187-12_Rev

Tsb: revision notice february 12, 2018 rev2: ? applicability has been updated to include 2015 ? 2018 model year vehicles. january 23, 2014 rev1: ? applicability has been updated to include 2013 ? 2014 model year vehicles. any previous print
04/02/18 Other NHTSA ID: 10132171
TSB ID: T-PG002-04_Obsol

This bulletin is no longer applicable and is now obsolete.
04/02/18 Other NHTSA ID: 10131933
TSB ID: T-TT-0268-13

Customer complains of bluetooth connectivity concerns such as: difficulty to pair phone, intermittent bluetooth failure to connect to the vehicle when first turning on the vehicle. these concerns can be caused by changes made on the custom
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04/02/18 Other NHTSA ID: 10131951
TSB ID: T-SB-0187-12 Rev

Toyota vehicles are equipped with either conventional or run-flat tires. sometimes punctures may occur as a result of contact with road debris or other hazards. if a puncture occurs, it may be possible to repair the tire and return it to se
04/02/18 Other NHTSA ID: 10131984
TSB ID: T-SB-0141-13

A new special service tool (sst 09709-00002) has been introduced to aid in the inspection procedure for certain vehicles equipped with a floor pedal-type parking brake system. this bulletin references the correct method for installing the b
04/02/18 Other NHTSA ID: 10132055
TSB ID: T-SB-0122-11 Rev

Beginning in 1998, toyota introduced side airbags as optional equipment. toyota does not recommend replacement of original seat covers with non-toyota leather or other seat cover materials on vehicles due to the following: seat covers not
04/02/18 Other NHTSA ID: 10132136
TSB ID: T-TT-0269-13

The appearance of spots in tempered glass (when viewed at certain angles) is the result of the heat treating and quick quenching process during manufacturing.
04/02/18 Other NHTSA ID: 10131988
TSB ID: T-SB-0185-13

The following procedures are recommended during routine maintenance or in the event of a customer concern for wiper performance.
04/02/18 Other NHTSA ID: 10131993
TSB ID: TS-BO030-01 Obso

This bulletin is now obsolete. please see t-sb-0185-13.
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04/02/18 Other NHTSA ID: 10132410
TSB ID: T-SB-0218-17_Rev

Tsb: revision notice july 20, 2017 rev1: applicability has been updated to exclude 2007 ? 2017 model year avanza vehicles. some hazardous material treatment and handling regulations at the state and local level define the pre-disposal deplo
04/02/18 Other NHTSA ID: 10132641
TSB ID: T-TT-0365-15

Tt: a vehicle may arrive to the dealer with a mil ?on? condition and p0a80 stored in the memory. some cases have been identified with internal modification done to the hv battery. modified or altered parts are not covered under warranty.
04/02/18 Other NHTSA ID: 10132281
TSB ID: T-SB-0141-10 Rev

If a creak, tick, or rattle noise is heard at the top or bottom of the windshield, or at the top of the rear glass, the source of the noise may be the two stoppers bonded to the top of the windshield/rear glass, or the windshield retainers
04/02/18 Other NHTSA ID: 10132287
TSB ID: T-SB-0054-13

California (ca), federal (fed), and 50 state certified emission control underhood labels (emission labels) may be obtained through your dealership?s parts department utilizing standard replacement parts ordering procedures. follow the guide
04/02/18 Other NHTSA ID: 10132295
TSB ID: T-PG006-00 Obsol

This bulletin is now obsolete. please see t-sb-0054-13.
03/12/18 Other NHTSA ID: 10129977
TSB ID: T-SB-0187-12_Rev

Tsb: revision notice february 12, 2018 rev2: ? applicability has been updated to include 2015 ? 2018 model year vehicles. january 23, 2014 rev1: ? applicability has been updated to include 2013 ? 2014 model year vehicles. any previous print
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08/14/17 NHTSA ID: 10111629
TSB ID: ZG1_Warranty Pol

Warranty policy bulletin (pol16-03): toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111416
TSB ID: T-SB-0043-14 Rev

Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased. follow the procedures in this bulletin to
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111126
TSB ID: T-SB-0043-14 Rev

Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased. follow the procedures in this bulletin to
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111643
TSB ID: T-TT-0414-16

Tt: some customers may encounter bluetooth? connectivity concerns such as: *difficulty to pair the phone. *intermittent bluetooth? failure to connect to the vehicle when first turning on the vehicle. *various bluetooth? audio functions a
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111229
TSB ID: TT-0307-14 Rev2

Tt: some customers may encounter various bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111248
TSB ID: T-TT-307-14 Rev1

Tt: customers complain of various bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed throug
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08/14/17 Electrical and Air Conditioning NHTSA ID: 10111230
TSB ID: T-TT-0268-13 Rev

Tt: some customers may encounter bluetooth? connectivity concerns such as: * difficulty to pair the phone. * intermittent bluetooth? failure to connect to the vehicle when first turning on the vehicle. * various bluetooth? audio function
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111179
TSB ID: T-SB-0083-13 Rev

Tsb: the procedure in this bulletin is a general guideline on how to properly diagnose the air conditioning system after a component failure. refer to the applicable repair manual for vehicle specific repair procedures and parts.
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111196
TSB ID: T-SB-0142-13 Rev

Tsb: some 2004 - 2015 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bullet
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111197
TSB ID: T-SB-0101-11 Rev

Tsb: when servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. many lubricants, cleaners, and automotive chemicals contain silicone or othe
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111338
TSB ID: T-TT-307-14 Rev1

Tt: customers complain of various bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed throug
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111365
TSB ID: TT-0307-14 Rev2

Tt: some customers may encounter various bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed
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08/14/17 Electrical and Air Conditioning NHTSA ID: 10111366
TSB ID: T-TT-0268-13 Rev

Tt: some customers may encounter bluetooth? connectivity concerns such as: * difficulty to pair the phone. * intermittent bluetooth? failure to connect to the vehicle when first turning on the vehicle. * various bluetooth? audio function
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111562
TSB ID: T-SB-0083-13 Rev

Tsb: the procedure in this bulletin is a general guideline on how to properly diagnose the air conditioning system after a component failure. refer to the applicable repair manual for vehicle specific repair procedures and parts.
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111389
TSB ID: T-SB-0142-13 Rev

Tsb: some 2004 - 2015 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bullet
08/14/17 Electrical and Air Conditioning NHTSA ID: 10111390
TSB ID: T-SB-0101-11 Rev

Tsb: when servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. many lubricants, cleaners, and automotive chemicals contain silicone or othe
08/01/17 Transmission and Drivetrain NHTSA ID: 10109403
TSB ID: T-SB-0006-11 Rev

Tsb: world standard (ws) automatic transmission fluid (atf) was introduced to reduce maintenance costs and increase the mileage between scheduled maintenance checks. here are some important tips when working with atf-ws in toyota vehicles r
08/01/17 Transmission and Drivetrain NHTSA ID: 10109589
TSB ID: T-TT-0303-14

Tech tip: when a dtc is detected by the hv battery ecu, the hv control ecu will automatically store a p3000, information code 123 ?hv battery control system malfunction? dtc. the purpose of the p3000/123 is to capture the state of the hybri
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08/01/17 Electrical and Air Conditioning NHTSA ID: 10109463
TSB ID: T-TT-0307-14

Tech tip: customer complains of carious bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed
04/07/17 Other NHTSA ID: 10097052
TSB ID: T-TT-0268-13 REV

Tt: some customers may encounter bluetooth connectivity concerns such as: ? difficulty pairing the phone. ? intermittent bluetooth failure to connect when first turning on the vehicle. ? various bluetooth audio functions are no lo
03/28/17 NHTSA ID: 10096556
TSB ID: T-TT-0362-15

Tt: the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
03/28/17 Electrical and Air Conditioning NHTSA ID: 10096566
TSB ID: T-TT-0365-15

Tt: a vehicle may arrive to the dealer with a mil ?on? condition and p0a80 stored in the memory. some cases have been identified with internal modification done to the hv battery. modified or altered parts are not covered under warranty.
03/21/17 NHTSA ID: 10096036
TSB ID: T-SB-0012-13 REV

Tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bul
03/21/17 Other NHTSA ID: 10096097
TSB ID: T-TT-0381-16

Tech tip: some customers may experience difficulty programming homelink.
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03/02/17 Electrical and Air Conditioning NHTSA ID: 10093479
TSB ID: T-SB-0119-15

Tsb: this bulletin includes basic procedures for performing a rescue charge on ni-mh high voltage (hv) batteries. this bulletin should be used in conjunction with the repair manual while performing rescue charge. the grx-5100 should be used
02/23/17 Other NHTSA ID: 10092768
TSB ID: T-TT-0395-16

Tt: hv batteries have liquid filled cell modules, to prevent leakage from cells, it is very important to confirm the proper orientation mark of the drc.
06/22/16 Other NHTSA ID: 10074580
TSB ID: PG002-04

Summary to be provided on a future date.
04/11/16 Electrical and Air Conditioning NHTSA ID: 10062013
TSB ID: T-TT-0051-10

Summary to be provided on a future date.
04/11/16 Other NHTSA ID: 10061648
TSB ID: T-SB-0186-13

Summary to be provided on a future date.
04/11/16 Other NHTSA ID: 10061649
TSB ID: T-SB-0187-12

Summary to be provided on a future date.
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04/11/16 Other NHTSA ID: 10062051
TSB ID: TC13-019

Summary to be provided on a future date.
03/31/16 Other NHTSA ID: 10061270
TSB ID: T-TT-0303-14

Summary to be provided on a future date.
03/31/16 Other NHTSA ID: 10060816
TSB ID: PG002-04

Summary to be provided on a future date.
03/05/14 Electrical and Air Conditioning NHTSA ID: 10054857
TSB ID: TSB-0153-13

Toyota: due to dust or debris build up in hv battery cooling fan, the malfunction indicator lamp (mil) is on and procedure repair is available for this condition. model 2004-2009 prius.
02/28/14 Electrical and Air Conditioning NHTSA ID: 10054820
TSB ID: TSB-0098-13

Toyota: there may be an excessive buildup of dust, lint, or other debris, that can reduce the hv battery cooling fan efficiency and need to be maintain and cleaned. model 2004-2009 prius.
04/16/13 Electrical and Air Conditioning NHTSA ID: 10051865
TSB ID: TTT-0213-13

Toyota: in a collision, to help reduce injuries, with seat belt pre=tensioners and supplemental restraint systems (srs), its possible that the devices may or may not perform as expected with unintended deployment. model years 1990-2013.
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04/10/13 Electrical and Air Conditioning NHTSA ID: 10051777
TSB ID: TC-12-026

Toyota: see document search button for owner letter. on certain vehicles, when vehicle's ignition is turned on, combination meter display fails to illuminates during cold weather start up. models 2004-2009 prius. *p
02/06/13 Electrical and Air Conditioning NHTSA ID: 10050739
TSB ID: TSB-0172-09

Toyota: available to correct the intermittent condition of the combination meter, there is an updated ecu meter combination, to prevent the lost/failure of illumination in cold weather. rev 1 8/3/11 and rev 2 10/10/12. model 2004-2009
12/12/12 NHTSA ID: 10048160
TSB ID: TSB-0174-12

Toyota: instrument panel illuminates with malfunction of abs/vsc, mil on and brake warning lights, resulting in overly sensitive monitoring logic without any abs/vsc system issue. models 2007-2011 camry; 2004-2009 prius. upda
08/21/12 Electrical and Air Conditioning NHTSA ID: 10045140
TSB ID: TSB-0087-12

Toyota: accelerator pedal sensor assembly information regarding the inspection, removal, and installation, if lubrication or oil, is applied.
02/01/12 NHTSA ID: 10042966
TSB ID: SB-120120

Toyota: see document search button for owner letter. information regarding water pump replacement, on some electric hybrid vehicles, which causes slowness of the pump actuation.
12/16/11 Other NHTSA ID: 10042555
TSB ID: TSB-0122-11

Toyota: information provided for replacing the seat covers for vehicles equipped with side airbags.
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07/07/11 Electrical and Air Conditioning NHTSA ID: 10039067
TSB ID: TSB-0042-11

Toyota: 2004-2009 prius. the airbag light is on with two possible trouble codes stored. there is a problem with a wire harness.
05/26/11 Electrical and Air Conditioning NHTSA ID: 10037588
TSB ID: SB-0306-08 REV 2

Toyota: malfunction light is on with two internal trouble codes. it is a problem with the transaxle assembly. 2004-2008 prius.
11/01/10 NHTSA ID: 10034284
TSB ID: TSB-0064-10

Toyota: techstream ecu flash reprogramming procedure. flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures de
11/01/10 NHTSA ID: 10034264
TSB ID: TSB-0163-08

Toyota: fuel tank and fuel gauge diagnostic tips. meter/gauge/display. the design and operational characteristics of the bladder tank and fuel gauge system. diagnostic tips for the following customer concerns are also included.
06/30/10 Other NHTSA ID: 10033064
TSB ID: SB-0397-09 REV1

Toyota: vehicle interior: interior panels/trim to improve serviceability of the floor carpet grommet (floor clamp retainer), a new service part has been developed which allows the floor carpet grommet to be replaced separately from the ca
09/23/09 Electrical and Air Conditioning NHTSA ID: 10030354
TSB ID: TSB-0166-09

Toyota: some vehicles may exhibit a m.i.l. on condition with one of more of the following diagnostic trouble codes (dtcs): p0ac0; p0a1f; p0a7f; p0afa (hybrid battery pack/system). improvements have been made to the hv ecu and battery ecu ha
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09/11/08 NHTSA ID: 10025867
TSB ID: TSB-0088-08

Toyota: engine control: some customers may report a m.i.l. on condition that occurs after operating the vehicle for extended times in ready on mode with the transaxle in the park position.
06/05/08 Electrical and Air Conditioning NHTSA ID: 10024891
TSB ID: T-SB-0030-08

Hid headlight system - diagnostic tips. *nj updated 6/17/08. *nj
07/06/07 Other NHTSA ID: 10022143
TSB ID: 00207

Techstream ecu flash reprogramming procedure.
06/15/07 NHTSA ID: 10021710
TSB ID: 04506

Malfunction indicator lamp on with dtc p0aa6 or p3009, information codes 526 and 613.
11/16/06 Electrical and Air Conditioning NHTSA ID: 10020564
TSB ID: 05806

Master, hybrid, and m.i.l. "on" dtc p0a94, information code 588.
05/19/06 Electrical and Air Conditioning NHTSA ID: 10019992
TSB ID: 00406

Automatic headlight leveling system warning light on or flashing.
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04/20/06 Electrical and Air Conditioning NHTSA ID: 10019699
TSB ID: 06003

Special service campaign (ssc) - 60b (safety recall) (supplemental restraint system (srs) airbag replacement). due to improper assembly of the airbag inflator, which is incorporated into the srs airbag assembly (side airbag, curtain side
01/18/06 NHTSA ID: 10018850
TSB ID: 01705

Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0aa6 or p3009, information codes 526 & 614.
01/18/06 NHTSA ID: 10018851
TSB ID: 06305

M.i.l. on dtc p0300, p0301, p0302, p0303, or p0304.
11/18/05 Electrical and Air Conditioning NHTSA ID: 10017678
TSB ID: 0522

Special service campaign (ssc) - 50p to reprogram the ecm system which may cause some or all of the warning lights to illuminate: master, hybrid system, engine, vehicle stability control, and brake.
09/01/05 NHTSA ID: 10016175
TSB ID: 4586

Diagnostics - hybrid control system. repair manual correction. 2005 prius. 00400-rm113-0u1. 2004 prius 00400-rm107-5u1.
09/01/05 NHTSA ID: 10016188
TSB ID: 5090B

Fuel - fuel system (1nz-fxe). repair manual correction. 00400-rm113-0u2. 00400-rm107-5u2.
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09/01/05 NHTSA ID: 10016189
TSB ID: 5080B

Engine mechanical - engine (1nz-fxe). 00400-rm107-5u2. 00400-rm113-0u2. 00400-rm110-5u2.
08/19/05 Electrical and Air Conditioning NHTSA ID: 10016059
TSB ID: 4416B

Combination meter repair manual correction for the 2004 toyota prius. 00400-rm107-5u2.
08/18/05 NHTSA ID: 10015979
TSB ID: 05004

Engine oil specifications.
08/17/05 NHTSA ID: 10015960
TSB ID: 02405

Mil on dtc p1121. *sc
08/17/05 Other NHTSA ID: 10015968
TSB ID: 0040010751

Repair manual correction. *sc
08/16/05 NHTSA ID: 10015880
TSB ID: 02505

Malfunction indicator lamp on with diagnostic trouble code p0a60, p0a63, p0a72, p0a78, or p0a7a.
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08/12/05 NHTSA ID: 10015810
TSB ID: 01705

International inverter coolant leak resulting in malfunction indicator lamp on with diagnostic trouble code p3009 and information codes 526 and 614 (inverter/converter assembly).
08/12/05 NHTSA ID: 10015823
TSB ID: 02205

Malfunction indicator lamp on with diagnostic trouble code p1151.
07/29/05 Electrical and Air Conditioning NHTSA ID: 10015598
TSB ID: 5108

Diagnostics for the hybrid control system. repair manual correction. 00400-rm107-5u1.
07/28/05 NHTSA ID: 10015562
TSB ID: 4497C

Repair manual correction for the side control ecu assembly (brake). 00400-rm107-5u3.
07/28/05 Electrical and Air Conditioning NHTSA ID: 10015561
TSB ID: 4496B

Repair manual correction for the engine control system - sfi system (1nz-fxe). 00400-rm107-5u2.
07/25/05 Electrical and Air Conditioning NHTSA ID: 10015479
TSB ID: 4495

Repair instructions and diagnostics for the sfi system. repair manual correction. 00400-rm107-5u1.
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01/31/05 NHTSA ID: 10011812
TSB ID: 04704

Malfunction indicator light and master warning light on condition that may occur after slowing down and stopping and when attempting to restart. *nm
11/15/04 NHTSA ID: 10010308
TSB ID: 02704

Malfunction indicator lamp on with diagnostic trouble code p3191, p3190 and/or p0a0f. this bulletin supercedes eg027-04 dated 07/14/04.
11/15/04 Other NHTSA ID: 10010322
TSB ID: 04012

Limited service campaign (lsc) - 40e. to inspect and install an engine compartment seal on the underside of the hood to keep rain or carwash water from seeping into the engine compartment from the area at the top of the hood near the cowl.
11/04/04 Other NHTSA ID: 10010089
TSB ID: 016

2004 my prius pre-delivery service. *jb
09/29/04 Electrical and Air Conditioning NHTSA ID: 10009401
TSB ID: 01004

Fuel gauge inaccuracy.
09/29/04 Electrical and Air Conditioning NHTSA ID: 10009415
TSB ID: 00904

Power window / roof initialization procedures.
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09/29/04 Other NHTSA ID: 10009411
TSB ID: 01704

Rear door frame blackout tape wrinkled.
07/30/04 Electrical and Air Conditioning NHTSA ID: 10008413
TSB ID: 40D

Hybrid vehicle on-board diagnostic. special service campaign 40d.
07/30/04 Other NHTSA ID: 10008408
TSB ID: 01003

Pre-delivery service information for prius. *mj
07/29/04 NHTSA ID: 10008387
TSB ID: 02304

Malfunction indicator lamp (mil) on hv battery diagnostic trouble codes (dtcs) p3000, p3056 and/or other diagnostic trouble codes (dtcs). *mj
07/29/04 Electrical and Air Conditioning NHTSA ID: 10008388
TSB ID: 00804

Repair manual supplement: smart key registration. *mj
07/07/04 Electrical and Air Conditioning NHTSA ID: 10007672
TSB ID: 04009

Special service campaign 40d to reprogram the electronic control units (ecu).
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05/26/04 Other NHTSA ID: 10007124
TSB ID: 00204

Emergency response guide location.
05/04/04 Electrical and Air Conditioning NHTSA ID: 10006508
TSB ID: 3296

Electrical wiring diagram repair manual correction.
04/26/04 NHTSA ID: 10006227
TSB ID: 00204

Hv ecu software update.*mr
03/17/04 NHTSA ID: 10005833
TSB ID: 01803

Malfunction indicator lamp on condition with diagnostic trouble code (dtc) p0136 and/or p0138. *mj this bulletin is replacing previous bulletin 01803r 12/02/2003. *nm
03/16/04 Transmission and Drivetrain NHTSA ID: 10005824
TSB ID: 00603R

Introduction of new automatic transmission fluid. toyota landcruiser 2004 also incuded. revised.
03/16/04 Electrical and Air Conditioning NHTSA ID: 10005805
TSB ID: 04002

Special service campaign electronic control unit. *jb
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12/09/03 Electrical and Air Conditioning NHTSA ID: 10004424
TSB ID: 00101

Maintenance for hv and auxiliary batteries at port and dealers. revised.

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Toyota Prius TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.