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Volkswagen Passat repairs by problem area

Engine (43%)

Transmission and Drivetrain (9%)

Brakes and Traction Control (5%)

Suspension and Steering (9%)

Electrical and Air Conditioning (22%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (6%)

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Chart based on 4194 repairs.

See TSBs and recalls for the Volkswagen Passat.

Volkswagen Passat brake repair cost distribution

$2500+ (1%)

$1000 - $2499 (13%)

$500 - $999 (18%)

$100 - $499 (34%)

< $100 (33%)

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Chart based on 215 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

70 mi

Rotors were warped from the factory and needed all four replaced.

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9700 mi	Squeaking sound from left tyre audible at low speeds. Caliper was digging into the rotor and caused minor damage and caused squeaking. After repair, some noise gone, but still remains. Will take it back.
11300 mi	Took the car to another dealer. For the squeaking sound, they tightened wheel nuts claiming the previous dealership didn't do it correctly. The problem re-appeared as soon as the car left this 2nd dealership.

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5000 mi

Traction control light illuminated, intermittently, when making right turns. Dealer could not reproduce problem. Dealer inspected, cleaned, and reinstalled speed sensors. Seems to have worked, problem gone.

74000 mi

US $500

Brake pads and rotors

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87000 mi

US $300

Replaced pads and rotors, front brakes. Did work myself

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55000 mi

US $200

Brakes replaced

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100000 mi

US $400

replace front brake pads

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8300 mi

Traction control seems to grab occasionally when slowing down from high speed, makes grinding noise at least.

20000 mi

Bad plunger on clutch master cylinder.

14200 mi

Faulty ABS sensor causing stability control fault messages. ABS sensor was replaced under warranty

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The brake pedal sticks to the floor after applied. Dealer said there was a leak in main cylinder. They replaced it but problem still exist. It is about go in the shop for 3rd time.

124000 mi

US $1000

REPLACE ALL FOUR BRAKES / ROTORS

103000 mi

US $1000

Parking brake adjustment

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85000 mi

US $200

New front pads, rotor refinish

68000 mi

US $180

Problem: ABS / Traction Control / Tire Pressure / Airbag sensors illuminate yellow with chime. Solution: Wheel speed sensor replaced. Problem resolved.

79000 mi

US $485

Replaced brake lining and rotors

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130820 mi

C $1400

Seized driver's side rear caliper

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103000 mi US $475	Replaced rear brakes on dealer recommendation. 40,000 miles since last replacement.
104000 mi US $850	Master cylinder repacement

109496 mi

US $334

Brake pads/rotors replacement

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66960 mi

C $250

front and rear pads and rotors replaced

87420 mi	Burning smell from front drivers side wheel which was also very hot to the touch. Replaced brake caliper that was stuck.
95480 mi C $5	Partially siezed brake slide pin (dust cap had fallen off) re-greased pins and reassembled. Works fine

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27000 mi

Electronic Parking Brake (EPB) module failed.

89280 mi

C $140

parking brake switch indicated fault - dealer indicated this was a known high occurrence item.

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36880 mi

faulty sensor replaced

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31300 mi

US $1200

Brake booster had a vacuum leak and needed to be replaced.

84000 mi

US $45

Electronic Parking Brake Switch was not releasing and giving fault. Replaced as research showed VW had updated. Working as should now.

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16700 mi

Parking brake (actuated by electronic dash button, not a direct mechanical linkage) would not reliably disengage [or engage] leaving us concerned about using it for fear of getting stranded. Dash button replaced by dealer under warrantee.

80000 mi

US $700

Vacuum pump for braking system failed and was leaking engine oil.

88000 mi

US $692

Replaced brake booster vacuum line: $278

29000 mi

Parking brake fault. Brake would only release after several attempts. Dealer cleared fault and reset logic. Parking brake fault. Bad parking brake module diagnosed. New module ordered.

26300 mi

electronic parking brake would not engage replace mechanical brake.

85300 mi

US $1289

Also replaced brake booster vacuum line.

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252000 mi

US $600

Electronic parking brake malfunction. Wouldn't release parking brake. Replaced switch and passenger rear parking brake motor.

122000 mi

US $1200

Electronic parking brake motor died and seized on rear brake. Also ripped up brakes and rotors. All needed to be replaced

120000 mi US $300	Parking brake motor stripped drive gear. Needed to replace entire pass. side caliper.
132000 mi US $200	The parking brake motor drive gear was stripped. Replaced caliper and motor under warranty.

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42000 mi

US $250

Steering column lock needed to be replaced

82000 mi

Parking brake not engaging properly after rear brake replacement.

72000 mi

US $800

Steering column lock fault. Replaced lock assembly.

47300 mi US $225	car in foor rear brakes. found electonic parking brake would not release shop replaced rotor electric parking brake release motor. Now problem has returned. Will take to dealer.
50000 mi	electronic parking brake not releasing was told repair would cost $300/1000 and $130. diagnostic fee. Not using parking brake.
50000 mi US $50	parking brake still not right after replacing switch.Traded car in for a new vw 2015 passat S

229500 mi

US $40

Brake caliper serviced

58500 mi

US $800

brake boost had vacuum leak

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48000 mi	Replaced speed sensor.
60400 mi US $45	Replaced electric parking brake switch..

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49999 mi

update - no cost issues at all - performed oil change and standard service (at dealers) - Warranty replacement of Parking Brake switch plus warranty replacement of rear lift gate module. Still have original tires and original brakes.

90000 mi

US $455

LR Parking brake motor burned out. Dealer wants $860 for repair. Local garage did it for $455. Dealer wanted $475 for the part alone!

29140 mi

$2000

Abs pump replaced

145000 mi

US $1500

LR electric parking brake motor failed, luckily in the non-activated position. Car could roll freely, but produced multiple warning lights and a warning chime over 3mph. Replaced both parking brake motors as a precaution, which is a dealer-only new part.

104000 mi

US $50

EPB emergency parking brake switch failed. car was immobilized at home in garage w/brake fully engaged, no way to over ride or reset. ordered epb dashswitch, replaced it, problem was solved.

90000 mi

ABS Warning light came on. Issue was repaired as followup to a recall previously performed.

13459 mi

Recall P7 (VW) Correction: Install brake vacuum line

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76000 mi

£250

Electronic parking brake stuck on. Calipers seized.

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78740 mi

C $200

parking brake motor seized

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61300 mi US $129	Parking brake fault light. Required software update.
62000 mi	Brake light, parking brake light, ESP, ASL lights came on. Also wouldn't shift out of 3rd gear.
63000 mi US $100	Last problem re-occurred after 1 week. Multiple warning lights. VW suggested replacing ABS but not sure that's the problem. So far OK after a week and a half.

119200 mi US $700	Right Rear Caliper Exploded. I was able to drive to the dealership using my brakes minimally.
120000 mi US $1500	paid 1500 to replace brake controller and rewire the wires from right rear caliper to brake controller which was leaking brake fluid into the brake controller
137000 mi US $770	Left Rear Caliper failed, and was then replaced.

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34000 mi

Electronic parking brake would not disengage, rendering car undrivable. Switch replaced under warranty. Took 3 days to get part.

15500 mi

Received message "Parking brake fault." Took it in. Replaced parking brake switch under warranty.

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21080 mi

Electronic handbrake failure.

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2000 mi

Brake pedal goes to floor with moderate pedal pressure.

23000 mi

Parking brake switch would not operate. Malfunction light on dash turned on. Bad parking brake switch was replaced under warranty.

79360 mi

C $185

Emergency brake seized

52000 mi

US $80

Electronic Parking Brake failed, car not drivable. Car electronic full reset and reflash fixed it, but problem returned a week later. Next fix attempt is to replace EBP module (several hundred $).

94900 mi

US $62

Ebrake switch malfunction

82700 mi

US $1800

Master Cylinder went out.

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15000 mi

parking brake will not disengage replaced switch for parking brake

41000 mi

Dashboard switch for electric parking / emergency brake failed and needed replacement

53000 mi

US $185

Electronic parking brake malfunction light and warning tone came on. Took to dealer, who diagnosed a malfunctioning parking brake motor/actuator. Dealer replaced with manufacturer assistance of 80 percent of repair cost.

31000 mi	Park brake would not release. Park brake ingauge/release actuator motor replaced on passenger side.
33480 mi	Electronic parking brake failure, driver side actuator replaced.

27000 mi

Faulty parking brake switch. Dealer diagnosed and repaired under warranty. I dropped off car before work, was ready at lunch

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53140 mi	Electric Park Brakes fails often. Software Updated.
57040 mi	Electric parking brake failed. Required computer reset.

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27000 mi

Replaced defective ABS unit. Replaced faulty brake pressure sensor 1.

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103000 mi

US $470

parking brake motor, right side rear failed..complete caliper relacement performed.

31000 mi	Electronic parking brake would not disengage after setting the brake. Required a battery disconnect to release brake. New switch was installed.
35000 mi	Electronic Parking Brake malfunctioning

39680 mi

Electronic parking brake sensor needed replacing.

76800 mi

US $100

The electronic parking brake would work intermittently saying "Parking Brake Fault, contact..." Took it in, they updated the computer and installed a newer system that doesn't have the problem.

108500 mi US $400	ABS, parking brake fault, ESP warning lights all came on at the same time
134600 mi US $2300	All brake and abs lights on. Replaced multiple parts over 3 week period. Kept recommending more work even though the problem was not isolated or corrected
141000 mi US $1100	continued brake issues from previous repair trips. Once again, dealer charged 1100 (more actually) and was unable to repair. Again, dealer kept recommending more work and was unwilling to stop charging even though the work was unneeded.
144000 mi US $2700	Abs controller was defective. Controller was replaced. Part cost $1800.

11000 mi

The Passat has an electric parking brake. The electric switch on the dash malfunctioned. The parking brake system would cycle on/off about once a week. The dealership diagnosed the switch itself with a malfunction. The switch was replaced, but the trim ar

105800 mi

US $430

The Electronic Parking brake would not release

142000 mi

US $578

Parking Brake Fault - dash alarm going off over 5mph. Replaced rear parking brake motor with salvage part (new part would have been over $400 just for the part). Parking Brake Fault - dash alarm going off over 5mph. Replaced rear parking brake motor with salvage part (new part would have been over $400 just for the part). Paid $200 for used parts.

12000 mi	electronic parking brake malfunctioned - would not activate, and inoperable parking brake message appeared on MultiFunction Display. repaired under warranty
42000 mi US $600	electronic parking brake repaired

3000 mi

VW P7 recall

109300 mi C $140	The front brake pads worn excessively on the inside. The caliper pins were seizing up. Shop put new pads and freed up the pins.
111600 mi C $945	Left parking brake motor needed to be replaced. We had the right one replaced 2 years ago under warranty. This one cost us 545.00 just for the part 100.00 for the diagnostic and then labor and taxes.
122760 mi C $300	Started doing my own repairs using VCDS software. No more $95/hr shop fees for me. Just changed rear pads and tried to get parking brakes to work again. No luck. This car has been super reliable so far and still runs & drives like new.

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76000 mi US $60	Replaced electronic parking brake switch.
84600 mi	Electronic parking brake motor, passgr side, seized up, locking rear wheel. Removed motor, cleaned and lubricated drive mechanism - unit is working OK for now. Will probably need to replace motor eventually.

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47200 mi	Auto parking-brake fault; lights flashing on dash. Vehicle driven (audible warning constant)to local dealer for diagnosis. Nearside rear caliper failure evident - not covered on my extended warranty (Warranty Direct uk) as I later discoverd
52200 mi	Electronic parking brake fault (warning lights/beeping) appeared on dashboard. Replaced switch (as brakes were functioning ok) but still fault showing; will reset all codes when laptop available.
52300 mi	Vehicle taken to my usual repair dealer who reported both rear brake motors (e-parking brake) faulty; one replaced under VW parts warranty (only 15 months/6K miles covered)but other motor not covered - awaiting decision from ext warranty.

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87300 mi

US $600

Replaced parking brake electro-mechanical caliper which would not disengage, and dash switch

86611 mi US $70	electronic parking brake locked car up - had to be towed. had to pay towing after 5 miles. Dealer had to fix as I just got the car that day. electronic parking break locked car up - had to be towed. had to pay towing after 5 miles. Dealer had to fix as I just got the car that day.
85000 mi US $570	Brakes rear replace pads and service, also tune up done

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101000 mi

US $375

Leak in left rear brake assembly, replaced assembly.

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173580 mi

C $125

Brake line leaked through area friction with plastic item above, wore through plastic covering and steel line. Brake failure while driving.

158000 mi

US $380

Sticky left front brake caliper caused noise, steering vibration

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174000 mi

US $2032

Leak from brake system vacuum pump.

30000 mi

brake light switch under brake pedal

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114700 mi

C $290

Rear brake pads, rotors and LR caliper

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99000 mi

E-brake malfunction, required new rear brake caliper.

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200260 mi

C $438

Park brake cable needed replacing.

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140000 mi

US $526

Brake light on. Replaced Brake pads and hoses.

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778 mi

Replaced brake rotors due to warping and vibration. Replaced brake switch which caused reverse lights and right side mirror to activate.

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120000 mi

US $250

Replaced brake pads & rotors, all 4 wheels due to pulsation when stopping. While doing this repair, found severely cracked front brake hoses, replaced with stainless hoses, changed brake fluid, pressure bled system..

78000 mi

US $850

ESP light came on display.

46000 mi

US $500

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130000 mi

US $80

Right rear caliper was leaking. Replaced caliper.

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33063 mi

Replacement brake light switch failed - replaced again under warranty

177500 mi

US $130

Right rear brake caliper was stuck. I had to replace the brake bracket.

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55000 mi

US $370

Brakes became ineffective without pumping of pedal multiple times. Master cylinder failed.

51000 mi

US $250

multiple times multiple shops denied there was a braking problem. Caused accident. Will not do hard braking, as if grease were on rotors. Pads & rotors like new, but repl anyway. Port Valve, then ABS replaced. Each helped some. Cleaned & properly reinstalled Lt rear speed sensor. I was told that sometime in the past, the rear wheel was removed, and in the process, pulled loose the speed sensor.

182000 mi

US $570

Replaced master cylinder, Replaced brake hose (3U0611707), and front brake lines Replaced Brake Fluid

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54500 mi

Brake light switch recall

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158100 mi

$100

Front pads and rotors replaced

121060 mi C $200	Broken caliper
132060 mi C $1200	brake lines cracked, replaced
134540 mi	Brake lines replaced by Dealer in Dec 2013 were found to be bubbled and almost ruptured by independent shop. Car returned to dealer, where they were replaced without question.
140120 mi C $200	broken brake calliper, some fluid leak

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200000 mi

US $300

Changed brake fluid.

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66000 mi

US $100

ABS light came on - switch replaced ($4.00) part. Car is starting hard in winter and will be checked again.

156700 mi

US $700

Rear calipers were frozen and were replaced as were the rotors and pads.

126000 mi

US $130

Brake caliper bolts needed to be replaced due to binding.

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130000 mi

Seized rear left caliper , was disassembled, exercised, lubricated and seems ok. May chance caliper and will change brake fluid before winter . ,

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165000 mi

US $400

New rotors

218000 mi US $320	ABS warning light on. ABS module may be damaged. Vehicle i still not repaired.
231000 mi	ABS never fixed

74000 mi

The ABS module was out. I could have driven without ABS, but it beeped almost randomly all the time. Estimate near $1000 to repair a car worth less than $1000.

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165000 mi

US $210

Mysteriously, there was a small hole in the brake fluid reservoir. It was near the top at the RH rear corner of the reservoir. Brake fluid reservoir was replaced.

150200 mi

US $1000

4 new disks, 4 new sets of pads (done myself), new master cylinder, new left rear caliper (done by mechanic, caliper was my fault).

195700 mi

US $130

seized caliper

142000 mi

Break backing plate was loose and making noise. Straightened out plate.

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116000 mi

US $500

Parking brake cable ceased.

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107000 mi US $800	Front calipers rebuilt
144000 mi US $500	Passenger side rear caliper seized. Replaced both rear calipers then flushed and bled brake system.

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140000 mi

Leaking front brake hoses.

11283 mi	Brake booster vacuum leak.
80012 mi US $255	Rear break pad replacement and service.

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160000 mi

US $610

Replaced rear pads and rotors. Replaced brake fluid reservoir which had crack due to age.

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94000 mi

ABS light started coming on when sold.

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110300 mi

US $1050

Frozen rear calipers, replaced both rear calipers with new.

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109000 mi US $679	After a 106,000 mile full brake service including fluid drain/replacement and braided hose replacement, the brake pedal intermittently pulsated at slow brake speed. ABS light engaged followed by Check Engine icon. All 4 actuators replaced.
110000 mi US $1300	After previous replacement of ABS accuators at each wheel, ABS problem light again came on. ABS modulator had to be replaced.

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115811 mi US $250	Replaced rear brake pads, rotors
127029 mi US $1300	Car needed major repairs to pass PA inspection: front brake pads and rotors, left side tie rod, 4 new tires, buff headlights, replace rear left tailight ass'y, etc.

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73000 mi

US $26

Check ABS light came on but no problems were detected.

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76000 mi

US $849

Brake sensor replaced.

76841 mi US $895	New brake booster, vacuum pump, brake line, pressure sensor; brake lines bled; lower brake bulbs replaced; ignition coils (4) replaced under recall
82000 mi	Brake booster vacuum pump replaced under warranty (was replaced less than 12 months ago).

186000 mi

ABS unit went bad. Not a real safety concern, so will get unit refurbished and re-installed at a later time.

90887 mi C $54	During scheduled service inspection turned up requirement for Left and Right outer CV boots and possibly CV joints. Repair estimate given.
110720 mi C $137	Diagnosis and repair - brake light on. Wire on right front brake pad rubbed through, left was also rubbing, both were repaired.
122020 mi C $73	Brake, ABS and Traction lights all came on, flashing or steady, sporadically. Went for diagnosis - brake inspection done (and reg.maint.) and pads, calipers replaced, rotors refinished and fluid topped - next evening lights came back on. Previous repair did not eliminate warning lights - returned for further diagnosis - electrical issue - between systems and warning light triggers - repair not attempted as shop did not have access to necessary electrical diagrams. Need dealr Diagnostic inspection for brake fault light, etc not clearing.DTC's GFF, Power and Ground, fuses, power and ground at ABS module - all OK. Requires ABS control module. Quote: 1980.00(VW) or used 650.00 (90 day warranty) Repair not done:$$
136400 mi C $262	ABS Control Module still needs to be replaced

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152000 mi US $200	ABS module failed, module was removed and sent out for repair as a new one would cost 1200 vs 200
155000 mi US $100	Brake line failed and was leaking fluid into the wheel

170000 mi

US $488

repair emergency brake caliper

109000 mi US $500	Rear caliper failed, leaking fluid. Both Rear Calipers replaced
111000 mi US $250	Parking brake cable failed and was replaced

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95000 mi

US $1200

Faulty ABS sensor

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175000 mi

US $410

needed new rotors and brake pads on back and also needed 2 calipers on both back tires

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141200 mi

US $1500

abs computer needed to be rebuilt

106000 mi

US $2300

Front brake lines cracked and leaking. Replaced.

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222000 mi

US $100

Rear caliper would not engage parking brake

77000 mi

US $600

Power brake vacuum line replaced.

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92969 mi

C $987

Front and rear brake replacement. ASR light comes on highway off ramps only (dry pavement) - found to be caused by one front tire (of 4 brand new ones) being smaller than the other 3. Oil change. Smell still present. Oxygen sensors needed.

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113000 mi

US $175

ABS control module failed. Removed module, sent it out for repair. Re-installed.

58200 mi

US $98

ABS control module -- removed myself, sent out for resoldering of bond wires (well-known Bosch 5.3 module problem), replaced myself.

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97000 mi US $730	ABS sensor unit went kaput
109000 mi US $350	replaced corroded brake hoses to comply with state inspection

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170500 mi C $1300	replaces all pads, rotors and 3 of 4 calipers
157780 mi C $750	abs system

122500 mi

US $1400

Front brake lines were rotting and needed replacement

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83000 mi

US $720

ABS module replaced.

95000 mi

US $627

Brake lines cracked.

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136000 mi

US $350

Replaced original front pads and rotors, finally worn enough to activate the pad light. Replaced rear pads and rotors as well.

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63000 mi

US $1000

Replace ABS controller. Technically this is the Brakes system, but I believe it is a computer or computer service.

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161000 mi

US $200

ABS Module error. Removed module and sent out for repair. Will install in September.

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91000 mi £860	Rear brake caliper seized ON, decided to get new calipers, pipes, cables, discs for rear.
102000 mi £110	front brake hoses cracking - replaced

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130000 mi US $115	Brake Fault - ABS failure. I used VwVortex as source for ordering a re-built AB electronic module. Will install tonight. Update results on the next survey After installing ABS, I took it to be programmed to my local indie shop. They claim they programmed it successfully yet the fault lights and indicators all remain as before. The indie shop reports an error 65535 with J217 code
137700 mi	ABS repaired successfully after replacement ordered. My beef is that BBA-REMAN sent me a defective part which i paid $115 to an indie shop to program. So i'm out the $115 with no help or acknowledgement of their failure by BBA-REMAN pissed

117180 mi C $1400	Front brake flexible lines out to wheels were cracked -- replaced.
126480 mi C $900	ABS electronic control unit failed and was replaced.
146100 mi C $2500	Seized left rear brake caliper and parking brake cable. Both rear calipers and parking brake cables replaced.

130500 mi

US $1200

ABS Control unit replaced. NJ re-inspection.

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127100 mi

C $145

Brake warning light flashing. ABS light on. Scan showed intermitant problem between ABS contoler and dash connections.

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143220 mi

C $1500

Parking brake failed on hill.

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121000 mi US $177	The Bosch ABS module developed a problem indicated by warning lights and error codes. I removed the module and sent it out to http://www.modulemaster.com for repair. Car driveable without module. Received repaired module back after 1 week and reinstalled.
140000 mi US $450	Frozen caliper replaced

118000 mi US $250	Replace brake hoses front and rear, bleed brakes Replace rear rotors, pads, and calipers, both sides
119000 mi US $250	Replace front rotors and pads, passenger side caliper

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126000 mi

US $744

ABS control not responding. Needs a new one to install. Cost to fix unrepaired problems about $2,800.

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72000 mi

US $100

Failed abs controller

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101000 mi

ABS module and pump need to be replaced

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218000 mi

US $300

rear break calipers were locked up and needed to be replaced.

163000 mi

US $500

brake sensor computer

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149000 mi US $170	ABS sensor broken; problem returned after about 3 weeks
178000 mi	The ABS sometimes would randomly fire and then turn off for the rest of the trip, bad sensor; lived with until sold car.

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179000 mi

seized rotor

126000 mi

The ABS control unit failed late last year, which is apparently not uncommon in this car.

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121400 mi

US $900

ABS module replaced

105000 mi

US $118

ABS warning light on with audible alarm, brake light/oil pressure light flashing, braking characteristics different. Numerous reports of same problem on VWVortex pointing to Electronic Brake Control Module. Removed module, sent for rebuild. Electronic Brake Control Module was recieved after rebuild and installed. Repair successful!

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133920 mi

One of the Flexible Brake Hose has snapped away

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Volkswagen Passat repairs by problem area

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