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2002 Volvo S60 Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
12/21/17 NHTSA ID: 10126631
TSB ID: FSB 293-024

Exhaust gas recirculation (egr) differential pressure sensor
12/21/17 NHTSA ID: 10126648
TSB ID: FSB 262-005

Coolant bypass housing seal
12/21/17 NHTSA ID: 10126660
TSB ID: FSB 293-026

Exhaust gas recirculation (egr) differential pressure sensor
12/21/17 NHTSA ID: 10126636
TSB ID: FSB 293-012

Exhaust gas recirculation, part update
08/03/17 NHTSA ID: 10110147
TSB ID: SMB22-206

All new volvo engines leave the factory filled?with castrol edge professional as an integral part of their delivery of high performance.?castrol edge professional?s outstanding?performance has made it the oil of choice for?volvo and is the
04/16/10 NHTSA ID: 10032599
TSB ID: SB-23-198

Volvo service campaign: see document search button for owner letter. fuel pump extended warranty. for eligible vehicles that are beyond the manufacturer warranty period, volvo will extend warranty coverage on the fuel pump for 10 years or
NHTSA's feed only includes summaries. For the full text of TSBs:

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11/07/08 NHTSA ID: 10026550
TSB ID: RTJ-18513

Volvo: angle gear leakage and resealing for 5 cylinder awd only vehicles. oil leaking/moisture fromthe angle gear halves can be resolved by resealing the houseing and replacing the seals.
04/16/08 NHTSA ID: 10024466
TSB ID: 46-13

5 cylinder angle gear leakage and resealing. on all wheel drive models. *nj updated 6/5/08. *nj
08/22/06 NHTSA ID: 10020262
TSB ID: 5913

Follow the complete diagnostic fault-tracing path outlined in vida when repairing diagnostic trouble codes (dtc's) related to the brake control system.
04/26/06 NHTSA ID: 10019762
TSB ID: 25149B

Checking crankcase ventilation system. *ak
01/17/06 NHTSA ID: 10018801
TSB ID: 149

Warranty coverage should a customer epxerience a defect wit the etm system beyond the terms of the normal new car warranty. troubleshooting electronic throttle system (ets). checking crankcase ventilation system. cleani
09/26/05 NHTSA ID: 10016668
TSB ID: 7206

Rear suspension popping/spring noise. to include volvo xc90 1999-2000. *sc
05/05/04 NHTSA ID: 10006514
TSB ID: 0052

Installing the seal plug in the cylinder block. *mr
04/27/04 NHTSA ID: 10006259
TSB ID: 0051

Vvt solenoid, cleaning. *mr
02/20/04 NHTSA ID: 10005321
TSB ID: 123A

Faulty calibration data in the engine control module (ecm) may under some conditions cause the evaporative emission (evap) diagnostic software to operate incompletely. service campaign 123a.
02/18/04 NHTSA ID: 10005276
TSB ID: 0013

Evaporative emission (evap) system software. service campaign no. 123a.
02/21/03 NHTSA ID: 10000301
TSB ID: 2322

Crank no start, no fuel pressure.
10/21/02 NHTSA ID: 635261
TSB ID: 2839

Concerns with rought cold start on vehicles equipped with a b5234t3 high-pressure turbo engine.
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10/21/02 NHTSA ID: 635263
TSB ID: 2845

Some vehicles equipped with a b5244t3 low pressure turbo engine, may run rough after cold start, or long cranking time.
10/21/02 NHTSA ID: 635265
TSB ID: 2846

Some non turbo engines may experience cold start performance.
02/25/02 NHTSA ID: 627836
TSB ID: 2839

Subject regarding ,sw fid 703, rough cold start, b5234t3 engine. *yd
06/07/11 Transmission and Drivetrain NHTSA ID: 10037893
TSB ID: TJ-US16761

Volvo: there is a software update. updated 4/11/2012. updated 4/13/12. updated 5/15/12. updated 6/4/12.
03/24/10 Transmission and Drivetrain NHTSA ID: 10032425
TSB ID: RTJ-21324

Volvo: the 5 speed automatic transmission, aw55-50/51, has a bolt on top that anchors the b4 band, which applies 3rd gear. if that bolt is removed, the band will be disengaged and 3rd gear will be inoperative. this includes c70 coupe and
09/12/05 Transmission and Drivetrain NHTSA ID: 10016434
TSB ID: 4002

Transmission control module (tcm) upgrades available to correct complaints/symptoms.
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08/31/05 Transmission and Drivetrain NHTSA ID: 10016108
TSB ID: 4347

Difficult to engage 1st and/or reverse gear.
09/02/04 Transmission and Drivetrain NHTSA ID: 10008967
TSB ID: 4346

Harsh / delayed p, r or n to d shift.
04/25/03 Transmission and Drivetrain NHTSA ID: 10001269
TSB ID: 4338

Aw 55-50 neutral control function, valve body diagnosis, transmission control module diagnostic trouble code 012a and 012b. *scc updated repair method. this bulletin supersedes the previous dated 2-9-2004.
04/25/03 Transmission and Drivetrain NHTSA ID: 10001266
TSB ID: 4337

Shift quality issues due to b4 servo cover failure, 2-3 upshift harshness or flare. *scc
10/21/02 Transmission and Drivetrain NHTSA ID: 635273
TSB ID: 4332

Some vehicles with the aw55-50 gearbox may experience 2-3 upshift flare, slipping, tachometer needle jumping up or the engine racing during a shift. quality upgrade has been developed to minimize this condition.
10/18/02 Transmission and Drivetrain NHTSA ID: 635173
TSB ID: 4410009

Service bulletin information regarding clutch line replacement.
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02/05/18 Electrical and Air Conditioning NHTSA ID: 10128123
TSB ID: SMB00-325-2017-1

Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128160
TSB ID: SMB00-337-2017-1

Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
01/22/18 Electrical and Air Conditioning NHTSA ID: 10127330
TSB ID: TJ2753672

This document is a technical journal: information about valid software partnumbers to order and download software for "pds" pre-delivery service
12/21/17 Electrical and Air Conditioning NHTSA ID: 10126666
TSB ID: FSB 284-059

Nox sensor signal
12/21/17 Electrical and Air Conditioning NHTSA ID: 10126616
TSB ID: FSB 284-046

Instrument cluster reported fuel economy calibration
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110151
TSB ID: TJ27536

Information about valid software partnumbers?to order and download software for "pds" pre-delivery service
NHTSA's feed only includes summaries. For the full text of TSBs:

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08/03/17 Electrical and Air Conditioning NHTSA ID: 10110167
TSB ID: SPJ31628.7.0

Vida users are not able to check operations & packages an error message will be shown saying "database error. please contact system administrator"
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110168
TSB ID: SPJ31721.1.0

Below error message may be shown in vida when selecting the software tab in vida. with this message, it will not be possible to purchase software products. "124 - client id is not registered"
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110166
TSB ID: SPJ31352.1.0

Alternative solution when vida is unavailable or the electronic wiring diagrams function in vida is unstable. access by using the applicable url.
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110169
TSB ID: SPJ31722.1.1

A new feature will be available in vida version 16.4 where by users will be automatically informed when their passwords are about to expire. the pop-up window example, in the attachment, will be shown 14 days prior to the expiraton date.
01/13/17 Electrical and Air Conditioning NHTSA ID: 10088666
TSB ID: TJ31543

This is a technical journal: this journal is a guide for performing software downloads. service: *see guide updated oct. 12, 2016 for relevant p5/spa software download information: p5_spa_sw_guide.pdf see vida software tab for all other veh
12/22/16 Electrical and Air Conditioning NHTSA ID: 10087107
TSB ID: SPJ3070120160419

This is a service product journal : the previously reported issue with vida 2015 and battery testing has been resolved. vida 2015 battery testing is the only approved method for producing battery test codes. the use of vida classic or other
NHTSA's feed only includes summaries. For the full text of TSBs:

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03/31/06 Electrical and Air Conditioning NHTSA ID: 10019591
TSB ID: 149

Electronic throttle module (etm) extended warranty.
03/31/06 Electrical and Air Conditioning NHTSA ID: 10019595
TSB ID: 155

Electronic throttle system software upgrade.
09/26/05 Electrical and Air Conditioning NHTSA ID: 10016648
TSB ID: 3202

Alternator charging problems. *sc
11/24/04 Electrical and Air Conditioning NHTSA ID: 10010476
TSB ID: 0040

Exchange unit radio/cd player hu-80x. service campaign no. 123b.
04/02/03 Electrical and Air Conditioning NHTSA ID: 10000866
TSB ID: 5910

Diagnostic trouble code (dtc) body control module (bcm) 0103 with electronic control module (ecm) 9400.
02/21/03 Electrical and Air Conditioning NHTSA ID: 10000304
TSB ID: 5910

Combination of diagnostic trouble codes (dtc) bcm 0103 and ecm 9400 could be caused by a faulty pedal position sensor. this bulletin replaces previous versions dated 10/21/2002 and 6/23/03.
NHTSA's feed only includes summaries. For the full text of TSBs:

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02/21/03 Electrical and Air Conditioning NHTSA ID: 10000305
TSB ID: 8743

Climate control module (ccm) malfunction.
10/21/02 Electrical and Air Conditioning NHTSA ID: 635244
TSB ID: 18

Subject regarding dvd navigation system - accessories bulletin.
10/21/02 Electrical and Air Conditioning NHTSA ID: 635225
TSB ID: 8743

Subject regarding climate control module failure.
12/13/01 Electrical and Air Conditioning NHTSA ID: 626184
TSB ID: 3927

Information regarding navigation system my02 delay. *yh
03/13/18 Other NHTSA ID: 10130194
TSB ID: SMB00-337-2017-1

Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
03/13/18 Other NHTSA ID: 10130264
TSB ID: SMB00-325-2017-0

Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
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03/13/18 Other NHTSA ID: 10130265
TSB ID: SMB00-288-2017-0

The warranty retailer counseling process (wrcp) is used to gauge individual retailer performance on objective measures over time. by setting clear performance expectations and parameters and assisting retailers in focusing on individual pro
03/13/18 Other NHTSA ID: 10130267
TSB ID: SMB00-354-2017-0

Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
02/26/18 Other NHTSA ID: 10129357
TSB ID: SERVICE INSTRUCT

Supplier service bulletin sent to customers regarding potential brake caliper issue.
02/20/18 Other NHTSA ID: 10129019
TSB ID: K91214678

Automated manual transmission ( amt ) faults - diagnostic trouble codes ( dtcs ) p1052 - 18 , pid 33 fmi 5 intermittent fault in cold weatherupdated with new information and procedure
01/22/18 Other NHTSA ID: 10127339
TSB ID: SPJ3176020

This document is a service product journal: memory used for vida is not fully optimized and below examples of symptoms might therefore occur. vida will run slow after some time. vida might freeze. certain operations might stop working.?in
10/26/17 Other NHTSA ID: 10120954
TSB ID: PB77-006

Winter wheel applications including rim sizes, steel wheel parts numbers and wheel cover part numbers
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08/03/17 Other NHTSA ID: 10110146
TSB ID: SMB88-001A

Seat belt extender
08/03/17 Other NHTSA ID: 10110161
TSB ID: SMB00-325

*no description
08/03/17 Other NHTSA ID: 10110159
TSB ID: SMB-00-353

The volvo technical helpdesk (thd) is a central contact point available to authorized volvo dealer technicians to assist with difficult to repair situations. if for some reason our technical experts cannot solve an issue directly, it will b
01/12/17 Other NHTSA ID: 10088566
TSB ID: SMB17-2017A

Volvo cars service and parts business service manager bulletin title : retail car delivery process all my 2016 s60 , v60 , xc60 , xc70 and s80 group : no:issuing department : car market : united states and canada 17 2016a service operations
01/11/17 Other NHTSA ID: 10088374
TSB ID: SMB00-354

Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
10/24/11 Other NHTSA ID: 10041668
TSB ID: SMB-88-001A

Volvo: for owners who require front seat belt extenders which are available.
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02/09/06 Other NHTSA ID: 10019022
TSB ID: 013

Volvo recommended winter tires.
02/09/06 Other NHTSA ID: 10019023
TSB ID: 006

Winter tire applications.
01/26/05 Other NHTSA ID: 10011529
TSB ID: 850036

Front seat, mechanical, adjusting. play/clearance/clicking at the lower mountings for the front height adjuster.
11/23/04 Other NHTSA ID: 10010463
TSB ID: 123

Tire pressure label printed without the appropriate maximum load values. recall campaign 123.
02/20/04 Other NHTSA ID: 10005320
TSB ID: 0010

Recall campaign no. 123. tire pressure label, maximum load value missing.
10/02/03 Other NHTSA ID: 10002972
TSB ID: 720006

Resonance sound (340 hz) can occur from the wheel which is transmitted via the spring strut. rubber spring seats (insulator plates) have been developed as service solutions. this service bulletin describes how these insulating plates must
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10/18/02 Other NHTSA ID: 635192
TSB ID: 4301

Certain vehicles with the aw55-50 transmission should have sw fid 83 loaded before road tested as part of the customer preparation service (cps).

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Volvo S60 TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.