2005 Ford Explorer Ford Explorer 2005

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2005 Ford Explorer repairs by problem area

Engine (27%)

Transmission and Drivetrain (13%)

Brakes and Traction Control (3%)

Suspension and Steering (33%)

Electrical and Air Conditioning (19%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (2%)

Chart based on 90 repairs.
See TSBs and recalls for the 2005 Ford Explorer.

2005 Ford Explorer engine repair cost distribution

$2500+ (4%)

$1000 - $2499 (0%)

$500 - $999 (30%)

$100 - $499 (39%)

< $100 (26%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 23 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Ford Explorer

Engine not specified

89000 mi

US $5600
Engine timing chain broke. Not happy! 

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2005 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic RWD

148500 mi

US $50
tapped and re-thread sparkplug "socket" in #3 cylinder after sparkplug blew out while driving 
160000 mi

US $600
Catalytic converter disintegrated and clogged requiring replacement of y-pipe that includes 3 converters. Also replaced o2 sensors as insurance against future removal. 
125000 mi

US $300
replace coil and injector and plug 

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2005 Ford Explorer 4dr SUV

239-horsepower 4.6L V8 5-speed automatic 4WD w/low range

12150 mi Small amount of oil leaking on garage floor under vehicle. Crack in housing of transfer case; replaced under warranty. 
109500 mi

US $10
Replaced thermostat 
210000 mi

US $500
Replaced timing chains Replaced ignition coils 

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2005 Ford Explorer 4dr SUV

210-horsepower 4.0L V6 5-speed automatic 4WD w/low range

59200 mi

C $175
Fan belt squeeked. Needed to replace belt and tension adjuster 
86000 mi

US $300
Replaced leaking radiator 
96000 mi

US $550
Coolant inlet fitting contains (or is made of)plastic which failed. 
68000 mi

US $40
Replaced belt tensioner and idler pulley 
52000 mi

US $200
EGR valve was replaced due to computer sensor problem. A previous design where there are two chips and the EGR valve would have worked just as well and been cheaper to repair by at least a $120.00. Ford does not have a better idea. 
68000 mi

US $500
new fuel pump and filter. 
42000 mi replaced fuel pump and gauge assembly - repaired under extended warranty 
73900 mi

US $120
thermostat replaced 
53000 mi

US $138
leaking radiator 
86000 mi

US $400
fuel injection clog  
60000 mi

US $700
Vehicle went in for 60k maint. Discovered leaking water pump - warranty repair.  
61000 mi

US $160
Thermostat housing cracked open at seam 
70000 mi

US $850
Split radiator 
96400 mi

US $560
Replaced radiator. Slow leak at the tank seam. 
109700 mi Replaced leaking radiator 
122140 mi

C $450
Cat Converter 

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See TrueDelta's information for all SUVs
See TrueDelta's information for all Ford models.

2005 Ford Explorer Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2005 Ford Explorer problems occur, check out our car reliability stats.