2009 Ford Fusion Ford Fusion 2009

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2009 Ford Fusion repairs by problem area

Engine (22%)

Transmission and Drivetrain (3%)

Brakes and Traction Control (14%)

Suspension and Steering (9%)

Electrical and Air Conditioning (25%)

Paint, Rust, Leaks, Rattles, and Trim (15%)

Other (12%)

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Chart based on 65 repairs.
See TSBs and recalls for the 2009 Ford Fusion.

2009 Ford Fusion brake repair cost distribution

$2500+ (0%)

$1000 - $2499 (0%)

$500 - $999 (33%)

$100 - $499 (67%)

< $100 (0%)

Chart based on 6 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2009 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic FWD

97000 mi

US $936
Brake fluid was leaking from the master cylinder and there was a leak in the power steering pressurize line. Replaced the master cylinder & power steering line. 
93000 mi

US $30
Brake interlock switch broke preventing shifting out of park. I replaced the switch 
132680 mi

C $250
Replace brake pads 
31000 mi rotors & brakes on 4 wheels to be replaced 
28000 mi

US $270
Brake caliper froze and needed to be sandblasted, greased, and new pads installed. $270 for a rear brake job on car with under 28,000 miles. 
92000 mi

US $300
Second time our brake calipers have had issues due to corrosion. Bead blasting and all new brake seals are a pain to deal with once, let alone twice. 

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2009 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed manual FWD

17000 mi front brakes made a click or pop noise once when cold when backing out of the garage, Clips were installed to eliminate the noise. 

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2009 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed automatic FWD

11000 mi Car makes metallic clunk noise occasionally when switching from D to R or R to D and then applying brakes. Issue was fixed at dealer but then came back. Still not fixed. 
60500 mi

US $500
Caliper froze. Caused pads and rotor damage, had to replace all. 

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See TrueDelta's information for all Ford models.

2009 Ford Fusion Brake Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2009 Ford Fusion problems occur, check out our car reliability stats.