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2004 Hyundai Sonata Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
09/14/11 NHTSA ID: 10040957
TSB ID: TSB-11-BR-002

Hyundai: all sonata hybrids. brake bleeding procedure.
01/25/07 NHTSA ID: 10020878
TSB ID: 0636006

Exhaust gas recirculation (egr) system diagnosis.
04/12/06 NHTSA ID: 10019637
TSB ID: 0650003

Abs pump self-check noise.
08/31/05 NHTSA ID: 10016160
TSB ID: 0540009

2003-2004 sonata 2.4l/2.7l tcm reprogramming instructions for driveline bump between 2-10 mph. *sc
08/15/05 NHTSA ID: 10015864
TSB ID: 0550004

Abs pump self check noise. also included: 2003-2005 model xg and 1999, 2000, 2001, 2003, 2004 and 2005 model santa fe. *sc
11/09/04 NHTSA ID: 10010302
TSB ID: 0436015

Ecm reprogramming for intermittent hesitation.
NHTSA's feed only includes summaries. For the full text of TSBs:

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09/14/04 NHTSA ID: 10009162
TSB ID: 0450006

Anti-lock braking system (abs)tcs activation may result from underinflated compact spare tire.
09/14/04 NHTSA ID: 10009152
TSB ID: 0436006

Unstable idle (simple diagnosis procedure for intermittently stuck closed egr solenoid valve).
08/18/04 NHTSA ID: 10008730
TSB ID: 0436009

Check engine light illumination with diagnostic trouble code (dtc) p0133/p0153. engine control module (ecm) reprogramming.
07/01/04 NHTSA ID: 10007543
TSB ID: 0450001

Front brake disc minimum thickness shop manual correction. *mr
10/18/16 Transmission and Drivetrain NHTSA ID: 10082725
TSB ID: 5NP-S9D9P-10

This bulletin provides information on components, attributes, and precautions of the 7-speed dry-type dual clutch transmission (dct).
10/14/16 Transmission and Drivetrain NHTSA ID: 10082455
TSB ID: 5NP-B6E2P-10

The pcm or tcm contains logic to adjust solenoid duty and line pressure as needed to compensate for normal clutch wear over the life of the transaxle. this bulletin provides the procedures necessary to reset (erase) and relearn the pcm/tcm
06/11/10 Transmission and Drivetrain NHTSA ID: 10032908
TSB ID: TSB-09-AT-018

Hyundai: ata solenoid diagnostic trouble codes p0740, p0741, p0742, p0743, p0746, p0748, p0750, p0755, p0760, p0765, p0770. incorrect operation of the transaxle solenoids may result in the following symptoms-check engine light illuminated
12/29/09 Transmission and Drivetrain NHTSA ID: 10030984
TSB ID: TSB-09-AT-013

Hyundai: automatic transaxle range switch diagnostic trouble codes p0705 (range switch signal problems), p0707 (range switch open circuit), and p0708 (range switch short circuit or multiple inputs). an improperly adjusted or improperly op
01/29/07 Transmission and Drivetrain NHTSA ID: 10020912
TSB ID: 0640018

Automatic transaxle diagnostic trouble codes (dtc) list.
01/12/06 Transmission and Drivetrain NHTSA ID: 10018734
TSB ID: 158

Reprograms are available for automatic transaxle driveability issues. technet times. hyundai.
08/15/05 Transmission and Drivetrain NHTSA ID: 10015866
TSB ID: 0540008

Automatic transaxle diagnostic trouble codes list. *sc
01/31/05 Transmission and Drivetrain NHTSA ID: 10011795
TSB ID: 04400062

2-3 shift flare improvement tcm reprogramming instructions. *nm
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02/05/18 Electrical and Air Conditioning NHTSA ID: 10128118
TSB ID: DOR-T5K8Y-01

This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128119
TSB ID: DOR-Y5Q6Z-01

This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128153
TSB ID: DOR-T5K8Y-01

This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128154
TSB ID: DOR-Y5Q6Z-01

This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
12/16/05 Electrical and Air Conditioning NHTSA ID: 10018184
TSB ID: 01011901

Automatic transaxle diagnostic trouble codes list. *nm
04/29/05 Electrical and Air Conditioning NHTSA ID: 10014323
TSB ID: 0804

Fd46xg poly alkylen glycol (pag) oil specifications for air conditioning component replacement. *nm
NHTSA's feed only includes summaries. For the full text of TSBs:

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10/25/04 Electrical and Air Conditioning NHTSA ID: 10009777
TSB ID: 0497002

Fd46xg pag oil specifications for air conditioning component replacement.
10/25/04 Other NHTSA ID: 10009778
TSB ID: 0490011

Windshield wiper arm mounting nut tightening torque specification.
10/16/03 Other NHTSA ID: 10003320
TSB ID: 0380002

Water leak between the taillight lenses and the body, resulting in a leak into the trunk area.

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Hyundai Sonata TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.