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2002 Saab 9-5 Problems and Repair Histories

2002 Saab 9-5  Problems:

2002 Saab 9-5 problems reported via the Car Repair History and Car Reliability Surveys

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2002 Saab 9-5s for which no problems have been reported are not displayed. So the 2002 Saab 9-5 problems and repair histories you see here should not be used to infer car problem frequency.

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Non-members can see only ten 2002 Saab 9-5 problems and repair histories. Log in or join us to see them all.

Repair costs are in local units.

2002 Saab 9-5

Engine not specified

Saab 9-5 in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2012 93000   First odometer entry
Oct 2012 96700 3000 transmission leaked was fixed then failed completely a week later 
Mar 2013 99000   Most recent odometer entry.

 

Saab 9-5 in Florida, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2010 89000   First odometer entry
Oct 2010 91000 0 When sold needed AC work. Also needed front passenger seatbelt. 

 

Saab 9-5 in Massachusetts, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2010 133000   First odometer entry
Jul 2010 134000 0 Car shows problem in muffler. There is a leakage at the joint. This makes the car too noisy. Mechanic said it would take him $300 to fix it. I am not sure how much it should cost. Mechanic inspected the car and said probably it is the catalytic converter which cost $2250/- plus labour, work sums up to $2700. Not sure if it is catalytic converter, although check engine light was on even before the muffler leakage. 
Nov 2011 135000 450 Replaced the generic catalytic converter assembly which comes with attached muffler cost around $350. No sound, passed inspection, and car works smooth. 

 

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2002 Saab 9-5 4dr Wagon

turbocharged 250hp 2.3L I4 5-speed manual FWD

Saab 9-5 in North Carolina, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2007 200 Blown hydraulic hose to clutch - towed for repair. 
Mar 2008 150 Heater bypass valve 
Aug 2008 1000 Alternator died, battery 1 month later 
Feb 2009 40 Owner did PCV#6 fix 
Aug 2009 91000 300 Installed rear suspension shims to correct excessive camber. Sticking rear brake caliper. Shop insisted moaning sound was normal. Owner attempted repair. 
Oct 2010 118700 80 Replaced leaking heater control valve/coolant bypass valve in about 45 minutes. Used part for '01 Cadillac Catera from Advance Auto Parts. 
Dec 2010 122000 5 Broken wheel bolt - noticed when rotating tires after oil change 
Mar 2011 128000 300 Replaced 2 PVC hoses, replaced belt & idler pulley, along with routine 120k service 
Jun 2011 133000 3000 Replaced subframe bushings, 4 suspension dampers, swaybar links. Replaced 2 tailgate shocks, 1.25 hrs, $45 for parts 
Aug 2011 136000 60 Replaced turbo bypass valve. Check engine light, read OBD2 code as P1110 (vacuum leak), some small stuttering on acceleration. TBV would not hold vacuum, probably ruptured diapragm. 
Dec 2011 144000 80 pinhole in heater hose, thermostat replaced, thermocouple replaced 
May 2012 155000 320 Replaced DIC and spark plugs. Air distribution system faults 
Feb 2013 173000 140 Replaced rear rotors and pads. Pads were okay, but rotors were scored & getting thin. Some braking noise. 
Apr 2013 175000 40 Replaced EVAP valve which was causing rough idle. 

 

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2002 Saab 9-5 4dr Wagon

turbocharged 250hp 2.3L I4 5-speed automatic FWD

Saab 9-5 in Illinois, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2009 93000   First odometer entry
Sep 2009 94000 1080 replaced front and rear struts, swaybar bushings, etc. to improve ride and handling Replaced accessory belt tensioner, two idler pulleys and belt. Reverted to original long belt design after dealer converted to short belt design which bypassed one idler. Addressed an NVH issue at idle. Had the SID display module in the dash rebuilt to address the common missing pixel problem. 
Jun 2010 102000 900 Replaced front (only) brake pads, rotors, calipers and flushed brake fluid - first brake repair since new.  Suspected front wheel bearing(s) was bad and was right - noise is gone. Also lower ball joints and hub/bearing assembly. 
Jan 2011 107000 50 replaced both LH and RH HID headlight bulbs, removed LH headlight assembly to removed broken bulb glass and to free up the high beam shutter mechanism, replaced turn signal bulbs while I was in there 
Mar 2013 129000   Most recent odometer entry.

 

Saab 9-5 in Ohio, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2009 73000   First odometer entry
Sep 2009 74000 10 Leaking valve cover gasket was replaced. 
Jan 2010 76000 800 Rear springs had taken a set, probably from overloading. This was a long standing affliction, first notice a few years ago during an alignment. I decided this was the time to restore the rear suspension. The thermostat needed to be replaced. 
Jul 2011 96000 674 Air conditioning stopped being cold. Dealer found broken drier accumulator. Replaced part, refilled refrigerant, now it works fine. Dealer provided a loaner vehicle while mine was in the shop. 
May 2012 107300 155 Driver's side temperature control lever for HVAC was cracked bc of a design flaw, causing the system to require frequent "calibration" to operate. If left unrepaired, more extensive damage is possible. 
Aug 2012 112500 15 Subwoofer foam cone edge deteriorated. I obtained a repair cone edge and glued it in place. Window regulator roller broke, preventing the window from going up and down. Especially up. 
Nov 2012 115000 90 Oil pressure sender failed - low pressure light did not illuminate as it should have. Replaced water pump, thermostat, and temperature sensor pro-actively, based on age and mileage. Turned out that the pump actually was at the earliest stage of detectable failure. Replaced fuel pump (and filter) pro-actively, based on age and mileage to ensure reliability. 
Mar 2013 119000   Most recent odometer entry.

 

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2002 Saab 9-5 4dr Wagon

turbocharged 200hp 3.0L V6 5-speed automatic FWD

Saab 9-5 in North Carolina, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2003 0 Purchased car used from Saab dealer. Dealer replaced self-leveling headlamp switch under warranty. 
Nov 2003 0 Dealer replaced coolant temperature sensor under warranty. 
Mar 2004 0 Dealer reprogrammed computer under warranty in response to a no-start condition. Car had to be towed to dealer. 
Oct 2004 0 Dealer replaced psgr mirror tilt switch under warranty. 
Jan 2005 0 Dealer replaced wood trim surround panel at transmission selector under warranty. 
Feb 2005 0 Dealer replaced coolant temperature sensor under warranty (second warranty replacement). 
May 2005 0 Dealer repaired broken seat belt buckle assembly under warranty. 
Jul 2005 260 Diagnose and repair pin in underdash connect which was causing erroneous brake failure light operation. 
Feb 2006 70 Replaced psgr side DLR (requires removal of entire headlamp assembly) 
Mar 2006 0 Replaced 2 direct ignition (DI) cassettes. Car had to be towed. Eventually covered in 2007 by Saab recall for this problem. 
Apr 2006 0 Dealer replaced catalytic converter under warranty, to correct check engine light "on" condition. Failure due to prior failure of DI cassette, which was covered by Saab recall. 
Oct 2006 440 Diagnose and replace shift lock solenoid (first replacement) 
Jul 2007 70 Replace drivers side DLR (requires removal of entire headlamp assembly) 
Jan 2008 350 Replaced theft siren assembly (alarm would go off unprovoked) (first replacement) 
May 2008 800 Replaced failed fuel pump assembly (first time for this replacement). 
Jun 2008 250 Replaced crankshaft position sensor (first replacement) - the part is $80, buy and carry a spare in your car. This failure left us stranded during a driving vacation. Cost shown does not include towing, hotel, meals or rental car charges also incurred. 
Dec 2008 485 Replaced failed rear shock absorbers (first replacement) 
May 2009 495 Thermostat failed (first time for this repair). Replaced thermostat assembly, intake manifold gasket, temperature sensor and coolant. 
Aug 2009 157500 1578 in shop for transmission mount replacement - mechanic noticed a squealing timing belt idler bearing. replaced engine mount and transmission mount (first replacement for both) replaced front sway bar links (first time for this repair) 
Feb 2010 165000 225 Replaced both Xenon headlamp bulbs. Refurbished hazy plastic headlamp lens panels to clear finish. 
Mar 2010 165000 2200 rebuilt turbocharger assembly Replaced all chassis subframe bushings. 2 of 6 completely worn, the remainder were well on their way. 
Apr 2010 400 Replaced warped front rotors. 
Jun 2010 130 Freon Recharge for A/C System 
Sep 2010 185000 350 Replaced worn gas struts on wagon hatch lid 
May 2011 202000 1190 Blower fan inoperable. Replaced HVAC control unit, and underdash flap motor and linkage arm. 
Sep 2011 212000 1215 Replaced timing belt and idler pulleys.  Replaced torsion rod (links engine to frame).  Replaced control arm bushings. 
Nov 2011 216000 1030 In shop for rear pads & rotors. Also replaced alternator and serpentine belt tensioner (1st replacement for each). 
Dec 2011 219000 500 Replaced water pump 
Jan 2012 221000 700 Plastic tank on radiator cracked. Replaced radiator & refilled coolant. 
Aug 2012 231500 287 Replaces oxygen sensor in response to check engine light 
Dec 2012   Most recent odometer entry.

 

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2002 Saab 9-5 4dr Wagon

turbocharged 185hp 2.3L I4 5-speed manual FWD

Saab 9-5 in Ohio, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2009 154000   First odometer entry
Dec 2009 167000 600 pollution hose deteriorated and was replaced. Also windshield cracked in 30 below and was repaired. 
Dec 2010 179000 55 Right front Tie rod end replaced 
Mar 2011 183000 380 Oil clogged screen, piston rod knocking, possibly at main crankshaft bearing. Will not be repairing. Great car up until now. 
Apr 2011   Most recent odometer entry.

 

Saab 9-5 in New Hampshire, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2010 184000   First odometer entry
Jan 2011 190000 105 Front passenger door window seal came dislodged and window came out of track. Power raise arm bent and roller broke. 
Apr 2011   Most recent odometer entry.

 

Saab 9-5 in Illinois, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2010 161000   First odometer entry
Jun 2010 171000 0 Window roller, orange relay solder fix 
Aug 2010 175000 0 RH, LH motor mounts. 
Apr 2011 188000   Most recent odometer entry.

 

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2002 Saab 9-5 4dr Wagon

turbocharged 185hp 2.3L I4 5-speed automatic FWD

Saab 9-5 in Alabama, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2012 87000   First odometer entry
Aug 2012 91500 0 Computer lit fault codes for cylinders 1,2,3,4 misfiring. Replaced spark plugs with SAAB specification. Misfire codes returned after a week of driving. Further analysis indicates failing direct ignition cassette. Not affecting driving 
Oct 2012 92000 0 Failing direct ignition cassette. 

 

Saab 9-5 in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2011 111000   First odometer entry
May 2011 112000 100 heater bypass valve leaking fluid 
Sep 2012   Most recent odometer entry.

 

Saab 9-5 in New Jersey, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2009 105000   First odometer entry
Jan 2010 108000 921 One pulley (plastic wheel) of the accessory belt Alternator, mechanical(bearings). Misdiagnosed as idler pully 
Oct 2010 120000 420 Right Front wheel bearing wore out. Replaced PCV hoses with updated hoses. Commonly called PCV #6. 
Jan 2011 123000 56 Turbo-bypass valve (aka "Hooter" valve) replaced. Also replaced a vacuum hose. 
Mar 2011 123000 108 Oil pressure sending switch replaced. ...and replaced the water pump 
Jun 2011 128000 340 Replaced Ignition Cassette 
Jul 2011   Most recent odometer entry.

 

Saab 9-5 in Ontario, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2010 93620   First odometer entry
May 2010 96280 360 check engine light..source of problem was intermittent functioning of engine temp gauge. replaced sensor. 
Aug 2011 107240 75 Problem with heating gauge...Diagnosed Sensor problem and /or thermostat. Changed both and problem rectified. Took me about 2.5 hours. 
Oct 2012 120900 0 No heat or A.C. because fan motor stopped working. It could be fan speed controller module or fan motor shot. Still have not fixed it. 

 

Saab 9-5 in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2006 0 Wife took car to dealer because of intermittent power loss. Dealer downloaded updated software to ECM. 
Aug 2006 0 Took car back three days later with same loss of power issue. Dealer kept car 10 days, cleaned fuel injectors. 
Sep 2006 0 Took car back to dealer yet again because of loss of power. Dealer kept car two week, determined the ECM Saab sent was defective. Replaced ECM. 
Oct 2006 0 Loss of power again. Dealer had car two weeks again. Downloaded new software and replaced battery. 

 

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2002 Saab 9-5 4dr Sedan

turbocharged 250hp 2.3L I4 5-speed automatic FWD

Saab 9-5 in Georgia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2011 88000   First odometer entry
Sep 2012 99000 250 replaced the coolant bypass valve. 
Jan 2013 100000 670 Leaking oil pressure switch; repair of blend doors and related stepper motor. 

 

Saab 9-5 in Virginia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2009 73000   First odometer entry
Aug 2009 74000 1200 Coolant leak. Heater control valve and associated hoses replaced.  
Sep 2009   Most recent odometer entry.

 

Saab 9-5 in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2010 140000   First odometer entry
May 2010 143000 75 refigerant leak. 
Mar 2011 147000   Most recent odometer entry.

 

Saab 9-5 in Oregon, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2010 86000   First odometer entry
Mar 2011 89000 300 Vehicle was was emitting a clunk when going into reverse - one clunk about every 3 or 4 times. Additionally, shifting wasn't very smooth at times. Mechanic changed fluid and switched the transmission control module to a more reliable 03. 
Apr 2011 90000 1110 Vehicle exhibited a moaning sound under moderate acceleration up hill. Power delivery gradually turned choppy. Started having problems starting. Main fuel computer is dead. Unique to exact car - not just to model. Awaiting results. The vehicle wouldn't start. It would turn over but that was it. I thought it was a fuel pump. It turned out to be a fuel computer that governs entire fuel system. Mechanic hacked computer as it is specific to this exact car! 
May 2011   Most recent odometer entry.

 

Saab 9-5 in Indiana, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2011 98000   First odometer entry
Dec 2012 115000 400 Did tie rod ends - both sides. 

 

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2002 Saab 9-5 4dr Sedan

turbocharged 185hp 2.3L I4 5-speed manual FWD

Saab 9-5 in Georgia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2010 127000   First odometer entry
Sep 2010 129000 700 Alternator Replaced 
Jun 2011   Most recent odometer entry.

 

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2002 Saab 9-5 4dr Sedan

turbocharged 185hp 2.3L I4 5-speed automatic FWD

Saab 9-5 in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2010 117000   First odometer entry
Feb 2011 122000 350 Change Fuel pump, bought from eBay 
Mar 2011 125000 165 Change battery at Autozone 
Jul 2011 130000 150 Changed rear brake pads and rotors 
Aug 2011 131000 350 Change alternator 
Sep 2012 141000   Most recent odometer entry.

 

Saab 9-5 in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2012 136000   First odometer entry
Oct 2012 141700 450 Replace DIC (Direct ignition cassette), crankshaft sensor, water pump, belt, pulley 
Apr 2013 145000   Most recent odometer entry.

 

Saab 9-5 in Connecticut, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2011 93000   First odometer entry
May 2011 94000 856 Rear rotors and pads replaced; 90K service performed 
Nov 2011 98000 300 intermittent draining of battery. battery replaced twice within one month without solving problem 

 

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