2002 BMW 5-Series BMW 5-Series 2002

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2002 BMW 5-Series repairs by problem area

Engine (44%)

Transmission and Drivetrain (3%)

Brakes and Traction Control (4%)

Suspension and Steering (17%)

Electrical and Air Conditioning (21%)

Paint, Rust, Leaks, Rattles, and Trim (5%)

Other (5%)

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Chart based on 308 repairs.
See TSBs and recalls for the 2002 BMW 5-Series.

2002 BMW 5-Series electrical repair cost distribution

$2500+ (6%)

$1000 - $2499 (13%)

$500 - $999 (25%)

$100 - $499 (31%)

< $100 (25%)

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Chart based on 64 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2002 BMW 5-Series 4dr Wagon

290-horsepower 4.4L V8 5-speed shiftable automatic RWD

125800 mi

US $400
replaced alternator 

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2002 BMW 5-Series 4dr Wagon

184-horsepower 2.5L I6 5-speed manual RWD

56000 mi

US $75
Purchased final stage unit (blower motor resistor) to replace existing unit. Haven't had time to install the part yet. 
127900 mi windshield wiper motor. Aftermarket motor initially installed but it didn't park the wipers properly. Ended-up buying an OEM motor which was installed and fixed the problem. 

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2002 BMW 5-Series 4dr Sedan

394-horsepower 4.9L V8 6-speed manual RWD

120000 mi

US $75
Dash cluster had lights out in information board. Required a replacement of the silver ribbon cable. 
87000 mi

US $1200
Air conditioner blower stopped working. Plenty of advance notice, as it had been intermittently squeaking. Repair included 9 hours of labor, as entire dash had to be removed for access 
124000 mi

US $1000
AC compressor, high pressure hose. 
70500 mi

US $837
The built in CD based navigation failed about 6 months ago, finally decided to get it fixed. The nav cd player appeared unable to read any cd. Combined it with BWM inspection 2 so some wear/minor items also replaced. 
72000 mi

US $90
Replaced FSU, A/C is now working to spec.  
96100 mi

US $700
Car battery was not charging; replaced alternator 
77800 mi

US $215
I replaced the battery. 
38000 mi

US $380
replace trip computer display due to lost pixels 
121000 mi

US $150
E-box fan and aux pusher fan replaced. 

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2002 BMW 5-Series 4dr Sedan

290-horsepower 4.4L V8 5-speed shiftable automatic RWD

148000 mi

US $300
Right headlight was on fire. 
60000 mi Repair shop put in new alternator.  Few days later battery dead, took it back, shop said loose battery cable.  
71000 mi

US $130
Expensive "xenon" headlight replaced. 
73000 mi

US $80
Shop added freon to repair problem. 
110000 mi

US $565
Battery light turned on, car died 20 minutes after. Determined that the alternator had gone bad. Purchased alternator from AutoZone and new battery as well (preventative/ most likely necessary as my battery was giving inconsistent voltage). 
47000 mi

US $70
final stage unit (FSU) was failing and was replaced. 
49000 mi

US $110
passenger low beam out- new bulb 
98000 mi

US $340
Alternator 
117000 mi

US $50
Final Stage Unit for the blower motor 
124000 mi

US $634
Pixels in Radio Display (MID) not lighting up. MID unit sent in for ribbon cable replacement. 

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2002 BMW 5-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed shiftable automatic RWD

77200 mi

US $1100
replace alternator and fix oil leaks 
98000 mi

US $150
replace brake light socket 
101200 mi

US $150
Battery died 
106200 mi

US $800
windshield washer motor 
124200 mi

US $2728
Replaced windshield wiper fluid motor. 
130000 mi

US $250
Replaced temperature sensor for outside temperature 
54000 mi

US $20000
ALternator replaced Torque COnverter Replaced Radiator replaced 
160000 mi

US $800
Alternator failed Replaced battery 
126000 mi External temperature sensor went bad. Was showing -40F as outside temp while it was +85F. The AC wouldn't turn on because of that. No immediate need to fix it since it's almost winter. 
156000 mi

US $2800
Drivers seat power adjustment cables failed. Cables had to be replaced 
188000 mi

US $250
Final stage resistor failure and climate control computer failure resulting in continuous running of heater blower fans leading to complete battery discharge and battery failure. 
79000 mi

US $551
The passenger door lock actuator was not functioning and needed to be replaced. The mechanic removed the door panel and replaced the mechanism. $286.94 
97500 mi

US $2500
Windshield washer fluid pump failed. Pump replaced. 
101000 mi

US $200
Windshield washer fluid pump stopped working. Pump was replaced. 
113300 mi

US $1000
Alarm system sounded randomly 
33300 mi

US $50
End stage blower resistor. 
68000 mi

US $1000
Engine fail safe light comes on, car runs sluggish. Engine electrical wiring harness replaced. 
74400 mi

US $77
Blower Motor Resistor, inoperable, was replaced. 
86200 mi

US $300
Auxillary a/c condenser fan assembly failure. Has power coming to it, but fails to engage. Shop identified the issue, I have decided to fix on my own. I replaced the a/c condenser fan. Found instructions on bimmerfest.com 
81800 mi

C $500
front passenger automatic window stopped working... left in open position 
82460 mi

C $700
alternator stopped working... warning lights on. Alternator replaced but I had to return next day... faulty replacement. 
91760 mi

C $500
Relay to starter 
136000 mi High intensity washer motor repair 
148000 mi

US $300
Window regulator and motor. Replaced. 
136600 mi

US $1100
replace brake light switch wiring harness for driver seat motor came apart from the switch; replaced switch and related holder panel 

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2002 BMW 5-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed manual RWD

165200 mi

R 100
Replaced interior fan resistor pack 
123000 mi

US $200
The alternator and the battery were replaced.Both parts were the original ones that the car was built with. 
96000 mi

US $725
Exterior Lights not working, no pattern to failure. Replaced and programmed Lamp Control Module. 
35800 mi

US $73
Final Stage Unit replaced due to malfunctioning climate control fan speed. 
72000 mi

US $500
Front passenger window regulator replaced due to window not rolling back up. 
75000 mi

US $500
Faulty alternator replaced. 
83700 mi

US $30
Windshield washer pump failure. Replaced pump. 
89000 mi

US $600
Window regulator failed, replaced. 
94000 mi

US $200
Broken level float in coolant expansion tank was causing "check coolant level" message to trigger despite coolant level being correct. 
145100 mi

US $1300
I dropped my key just before getting into my car and apparently broke something electronic in the key. Shop told me he had never seen this happen before. Had to have the car towed. A new key is $168 and has to be imported from Germany!! 

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2002 BMW 5-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

119500 mi

US $750
Cabin ventilation fan motor bearing. Replaced Fan motor 
120000 mi Recall by BMW - Airbags. Notice arrived after warning light came on. 
44000 mi

US $485
moon roof not open and close driver's window motor not fully open and close. 
83000 mi

A $312
alternator required rebuilding 

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See TrueDelta's information for all BMW models.

2002 BMW 5-Series Electrical Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2002 BMW 5-Series problems occur, check out our car reliability stats.