2002 BMW 5-Series BMW 5-Series 2002

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2002 BMW 5-Series repairs by problem area

Engine (44%)

Transmission and Drivetrain (3%)

Brakes and Traction Control (4%)

Suspension and Steering (17%)

Electrical and Air Conditioning (21%)

Paint, Rust, Leaks, Rattles, and Trim (5%)

Other (5%)

Chart based on 308 repairs.
See TSBs and recalls for the 2002 BMW 5-Series.

2002 BMW 5-Series repair cost distribution

$2500+ (4%)

$1000 - $2499 (16%)

$500 - $999 (26%)

$100 - $499 (34%)

< $100 (20%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 245 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2002 BMW 5-Series

Engine not specified

BMW 5-Series in Washington, United States
Sep 2010 - Jun 2011
Oct 2010

104000 mi

US $225
Leak around radiator fitting. Was told that this is a common problem with the car. The replacement fitting was off of a Mercedes Benz since BMW does not make it. 

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2002 BMW 5-Series 4dr Wagon

290-horsepower 4.4L V8 5-speed shiftable automatic RWD

BMW 5-Series in California, United States
Mar 2012 - Sep 2015
Nov 2012

104000 mi

US $300
replaced both front control arms replaced front sway bar bushings 
Nov 2013

110000 mi

US $200
replaced rear right air bag 
Jan 2015

120000 mi

US $300
replaced rear hatch structs replaced rear window structs 
Jul 2015

125800 mi

US $400
replaced alternator 

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2002 BMW 5-Series 4dr Wagon

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

BMW 5-Series in Virginia, United States
Sep 2015 - Apr 2016
Sep 2015

123000 mi

US $90
Vibration in the steering wheel while braking. The inner tie rod had developed play and required replacement. 
Feb 2016

132000 mi

US $200
Check engine light for one bank too lean. Replaced oxygen sensor. Replaced mass air meter. 
Mar 2016

135000 mi

US $200
right rear window stuck in the down position. I replaced the window regulator. 
BMW 5-Series in California, United States
May 2013 - Sep 2014
Jun 2014

109000 mi

US $450
I had one cylinder replaced 

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2002 BMW 5-Series 4dr Wagon

184-horsepower 2.5L I6 5-speed manual RWD

BMW 5-Series in California, United States
Jan 2009 - Jun 2011
Dec 2010

56000 mi

US $75
Purchased final stage unit (blower motor resistor) to replace existing unit. Haven't had time to install the part yet. 
BMW 5-Series in California, United States
Sep 2011 - Jun 2018
Feb 2015

112000 mi
overflow tank, radiator level sending unit, power steering suction and return lines, oil level sending unit, anti-freeze, oil filter housing gasket, PS fluid, valve cover gasket. 
Oct 2015

123700 mi
clutch assembly 
Feb 2016

127900 mi
windshield wiper motor. Aftermarket motor initially installed but it didn't park the wipers properly. Ended-up buying an OEM motor which was installed and fixed the problem. 
Jun 2018

171000 mi

US $600
oil pan gasket 

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2002 BMW 5-Series 4dr Sedan

394-horsepower 4.9L V8 6-speed manual RWD

BMW 5-Series in Maryland, United States
Sep 2009 - Jun 2018
Nov 2010

72000 mi

US $90
Replaced FSU, A/C is now working to spec.  
Aug 2013

89000 mi

US $800
replaced clutch 
Mar 2014

93000 mi

US $700
Water pump froze & broke accessory belt 
May 2014

93900 mi

US $1540
Left Wheel bearing, front drag link. Had 4 tires mounted and balanced 
Aug 2014

96100 mi

US $700
Car battery was not charging; replaced alternator 
Nov 2015

106000 mi

US $1450
Replaced drive shaft 
Jun 2016

109000 mi

US $1200
Replaced main radiator hose, power steering pump and hoses and radiator cap 
Jan 2017

95300 mi

US $1250
Replaced brake pads, rotors front & rear; shocks front & rear 
Mar 2017

111000 mi

US $120
radiator overflow unit replaced 
BMW 5-Series in Colorado, United States
Jun 2014 - May 2020
Aug 2014

62500 mi

US $2200
Bushings were original and worn out -- shop recommended replacement. Exhaust mounts were loose and rattling. 
Nov 2014

65000 mi

US $50
Replaced the windshield weatherstripping. Original rubber had cracked and basically disintegrated. 
Feb 2015

65000 mi

US $1850
Cracked windshield washer filler hose and malfunctioning washer jet. 
Jun 2015

67000 mi

US $1200
Brake booster flooded with water due to clogged drain and needed replacement. 
BMW 5-Series in Georgia, United States
Aug 2013 - Apr 2015
Oct 2013

119000 mi

US $300
Clutch was burnt when I bought the car, needed replacement. Also replaced flywheel, rear main seal, and other gaskets for preventative maint. Bank 2 post-cat O2 sensor was bad, causing SES light. Replaced all 4 O2 sensors since they were due. 
Jan 2014

120800 mi

US $500
Throttle Position Sensor went bad, causing vehicle to enter "fail safe mode" with max limit of 35mph and 2500 rpm. 
Oct 2014

121000 mi

US $150
E-box fan and aux pusher fan replaced. 
BMW 5-Series in Massachusetts, United States
Jan 2011 - Apr 2016
Dec 2011

70000 mi

US $2500
Inspection II 
Oct 2012

75200 mi

US $600
Replace thrust arms 
Apr 2013

77000 mi

US $215
I replaced the battery. 
BMW 5-Series in Oregon, United States
Oct 2011 - Sep 2014
Jun 2013

38000 mi

US $380
replace trip computer display due to lost pixels 
BMW 5-Series in Arizona, United States
Apr 2011 - Dec 2013
May 2011

41000 mi

US $610
Replace leaky front strut, $500 Repair leaky rear view mirror, $110. 
Jan 2012

US $300
Replaced thermostat. Thermostat was running cold. It's a 79 degree thermostat. Dash readout showed it running 76-77 on cold nights at speed. Also had soot on the rear bumper, sign of running rich. 
BMW 5-Series in Virginia, United States
Jun 2009 - Dec 2014
Apr 2011

70500 mi

US $837
The built in CD based navigation failed about 6 months ago, finally decided to get it fixed. The nav cd player appeared unable to read any cd. Combined it with BWM inspection 2 so some wear/minor items also replaced. 
Oct 2011

77000 mi

US $94
Muffled rattle developed under car. Turned out to be a sagging exhaust bushing, that allowed the exhaust to bang on a chassis cross member. Mechanic fixed it by just adding some washers to the bushing mount. 
BMW 5-Series in Florida, United States
Jun 2013 - Jul 2022
Jul 2013

73700 mi

US $240
Mass airflow sensor was defective-- replaced 
Jun 2014

87000 mi

US $1200
Air conditioner blower stopped working. Plenty of advance notice, as it had been intermittently squeaking. Repair included 9 hours of labor, as entire dash had to be removed for access Center HVAC vent was cracked- replaced 
Nov 2021

154000 mi

US $1020
Replaced squeaking center support bearing 
BMW 5-Series in Washington, United States
Aug 2016 - Jun 2017
Jan 2017

US $75
Dash cluster had lights out in information board. Required a replacement of the silver ribbon cable. 
Apr 2017

121185 mi
Found a broken tab on the instrument cluster surround, decided to replace. 
BMW 5-Series in Washington, United States
Dec 2017 - Sep 2018
Jul 2018

124000 mi

US $1000
AC compressor, high pressure hose. 

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2002 BMW 5-Series 4dr Sedan

290-horsepower 4.4L V8 6-speed manual RWD

BMW 5-Series in Texas, United States
Feb 2013 - Jul 2013
Feb 2013

91000 mi

US $600
Replaced both front control arms on both sides of the car, also replaced front wheel bearings. 
Mar 2013

95000 mi

US $300
Replaced leaking valve cover gaskets, cleaned and repainted valve covers 
BMW 5-Series in California, United States
May 2011 - Jun 2011
Jun 2011

124000 mi

US $1700
Engine noise due to need for valve cover replacement. Was idling rough and blue smoke out exhaust due to vacuum leak 
BMW 5-Series in Colorado, United States
Mar 2011 - Oct 2016
Nov 2011

110700 mi

US $100
Leaking valve cover gasket causing oil leakage into spark plug well. Occasional cylinder misfire as well as odor of burnt oil from oil seepage onto exhaust manifold. Possibly considered normal wear and tear item at this age. 
Jun 2012

116000 mi

US $300
front end vibration caused by bad ball joint on center track rod. 
BMW 5-Series in New Jersey, United States
Oct 2011 - Mar 2014
Nov 2011

152000 mi

US $1400
replaced water pump and tensioner pully 
Jan 2014

US $235
replace radiator and hoses and expansion tank 
Mar 2014

183000 mi

US $800
replace control arms and thrust arm bushings 
BMW 5-Series in Ontario, Canada
May 2011 - May 2017
Sep 2012

104160 mi

C $300
Replaced both tie roads and centre link 
Jul 2014

122740 mi

C $800
Replaced front Struts and rear Shocks. 
Dec 2014

127720 mi

C $900
Broken power steering pump bracket. Replaced power steering pump 

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2002 BMW 5-Series 4dr Sedan

290-horsepower 4.4L V8 5-speed shiftable automatic RWD

BMW 5-Series in Washington, United States
Feb 2009 - Jun 2022
Apr 2009

47000 mi

US $70
final stage unit (FSU) was failing and was replaced. 
May 2009

49000 mi

US $110
passenger low beam out- new bulb 
Nov 2010

61000 mi

US $560
Radiator broken. Replaced with new radiator. 
Oct 2013

79200 mi

US $558
Replace control arm bushings and sway bar links, front 
Dec 2015

93000 mi
replace front struts 
May 2018

105000 mi

US $600
Broken radiator hose. 
BMW 5-Series in New Jersey, United States
Sep 2010 - Apr 2015
Oct 2010

104000 mi

US $200
Cooling fan clutch went bad. This caused poor coolant circulation which ruined the coolant temperature sensor/ control valve. These were both replaced and the car ran fine. Notice small coolant leak over a few weeks. Valley pan gasket was the culprit. Leak too small to justify repair cost. Stick to BMW brand coolant and the leak can be lived with. 
Jun 2011

110000 mi

US $565
Battery light turned on, car died 20 minutes after. Determined that the alternator had gone bad. Purchased alternator from AutoZone and new battery as well (preventative/ most likely necessary as my battery was giving inconsistent voltage). 
Dec 2011

114000 mi
Radiator replaced. 
Dec 2012

121000 mi

US $170
I had to have an O2 sensor changed (bank one sensor one), $70. Autozone replacement radiator failed after one year. Installed new radiator under Autozone warranty but pressure checked before fitting it, $100. 
Jan 2014

129200 mi

US $40
Upper rad house failed. 
Mar 2014

129000 mi

US $80
Bolts/ nuts holding exhaust manifold to catalytic converter rusted off. 
Jun 2014

132000 mi

US $500
Power steering fluid pump and belt broke. Caused overheat. Spark plug came loose and fused to coil pack. Had to remove spark plug and coil then rethread insert into motor and place insert into new spot. New spark plug and coil pack placed into custom housing. 
Dec 2014

134000 mi

US $300
Power steeeing fluid pump came off hinge and belt slipped causing cooling system to fail. 
BMW 5-Series in Missouri, United States
May 2012 - Dec 2015
Dec 2012

148000 mi

US $300
Right headlight was on fire. 
Jan 2013

148000 mi

US $825
Free up RR seatbelt. 
Jan 2014

155200 mi

US $200
A coil was replaced. M42, M50, M60 
Feb 2014

156700 mi

US $224
replaced secondary air valve.  
Jan 2015

163000 mi
Car pulling hard to the right. Tire shop tried to fix but I need to take it to a mechanic to have the ?? (Can't remember name, starts with a C) fixed. 
Apr 2015

164200 mi

US $959
Car was pulling hard right. List of parts worked on: strut absorber, mount strut, broken bolt replaced. 
BMW 5-Series in Florida, United States
Jul 2012 - Jan 2013
Sep 2012

124000 mi

US $634
Valve Cover Gaskets leaking, oil separator valve leaking, oil filter mounts broken, oil pan leaking, power steering reservoir leaking, and other minor oil leaks. Sway bar bushings worn causing loud clunk, squeak while going over any bump or turning corners. Pixels in Radio Display (MID) not lighting up. MID unit sent in for ribbon cable replacement. Drivers and Passenger Seat Controls did not work. Seat control cables shortened over time causing cable ends to pull out of the seat control motors. Cables were removed and cable ends were shortened fixing the problem. Wind noise coming from upper dash and A-pillar area caused by missing jack pads behind front wheels. 
Nov 2012

124200 mi

US $80
Vanos Seals leaking oil and dripping onto ground. 
Dec 2012

125000 mi

US $200
Oil leaks from upper timing chain cover and broken air pump hose. 
BMW 5-Series in Arizona, United States
Sep 2008 - Oct 2011
Oct 2008

58000 mi

US $1700
Radiator went out, very costly on BMW's. 
Nov 2008

58000 mi

US $8
Washer resorvoir was leaking. Went online to view "how to repair" and fixed hole successfully with epoxy. 
Feb 2009

60000 mi

US $800
Repair shop put in new alternator.  Few days later battery dead, took it back, shop said loose battery cable.  Battery dead. Took car to BMW dealer, found bad fan motor plus bushings cost $800. Did I even need a new alternator? (see first repair) 
Jun 2010

71000 mi

US $130
Expensive "xenon" headlight replaced. 
Sep 2010

73000 mi

US $80
Shop added freon to repair problem. 
Apr 2011

76000 mi

US $430
Blew hose, lost coolant, repair shop said I needed a fan clutch. I had them replace fan clutch. 
Jun 2011

77000 mi

US $430
Cooling Fan Malfunctioned 
Sep 2011

79000 mi

US $1250
Upper hose went, I had it fixed.  
Oct 2011

79000 mi
Two weeks later the serpentine belt and tensioner went. I traded the piece of junk the same day! 
BMW 5-Series in Illinois, United States
Sep 2009 - May 2011
Jul 2009

98000 mi

US $340
Alternator 
Oct 2010

117000 mi

US $50
Final Stage Unit for the blower motor 
Mar 2011

122700 mi

US $100
Expansion tank cracked 
BMW 5-Series in California, United States
May 2014 - Jun 2014
May 2014

130000 mi

US $1700
Replaced leaking radiator. A part called a guibo was replaced. 
BMW 5-Series in Malaysia
Aug 2009 - Jan 2010
Jan 2010

$800
Fixed the front suspension shocks and bushes. 

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2002 BMW 5-Series 4dr Sedan

282-horsepower 4.4L V8 5-speed automatic RWD

BMW 5-Series in New Jersey, United States
Oct 2009 - Jun 2011
Oct 2009

91750 mi

US $770
both front ball joints @ struts. 
Mar 2010

95200 mi
battery replaced due to continuing need to "jump" the car...baffled a very good mechanic!! Thankfully, battery itself was still under warranty. 

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2002 BMW 5-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed shiftable automatic RWD

BMW 5-Series in Pennsylvania, United States
Jul 2021 - Jun 2022
Jan 2022

160000 mi

US $800
Replace rear brake lines Cracked coolant line - replaced 
BMW 5-Series in Georgia, United States
Mar 2016 - Sep 2018
Jun 2016

156000 mi

US $2800
Oil pan seal leak, valve cover seal leak Drivers seat power adjustment cables failed. Cables had to be replaced Shop broke vacuum line for secondary air injection system when replacing valve cover gasket. 
Sep 2018

188000 mi

US $250
2 failed coil packs on cylinders 2 and 4 Final stage resistor failure and climate control computer failure resulting in continuous running of heater blower fans leading to complete battery discharge and battery failure. Failed windshield washer hose due to dry rotting. 
BMW 5-Series in California, United States
Aug 2015 - Jan 2016
Oct 2015

126000 mi
External temperature sensor went bad. Was showing -40F as outside temp while it was +85F. The AC wouldn't turn on because of that. No immediate need to fix it since it's almost winter. 
Jan 2016 Bad steering angle sensor. 
BMW 5-Series in Georgia, United States
Oct 2011 - May 2013
Nov 2011

131700 mi

US $700
Replaced radiator expansion tank (again, second time in 3 years…lasted 39 months and 33k miles) and replaced both belts while in there. Was leaking a quart of coolant every day or two. 
Jan 2013

135200 mi

US $1100
oil filter housing gasket leaking; replaced replace power steering hose clamps, which were too loose and enabling leaking replace brake light switch wiring harness for driver seat motor came apart from the switch; replaced switch and related holder panel 
BMW 5-Series in Florida, United States
Jul 2011 - Jan 2015
Oct 2011

79000 mi

US $551
The passenger door lock actuator was not functioning and needed to be replaced. The mechanic removed the door panel and replaced the mechanism. $286.94 The oil filter housing needed to be resealed. The mechanic installed a new seal and lubricated the gasket. $263.64 
Dec 2012

89000 mi

US $500
New mass air flow meter was needed, as the old one caused a check engine light. 
Jul 2013

97500 mi

US $2500
Torque converter failing, caused check engine light. Torque converter replaced. Windshield washer fluid pump failed. Pump replaced. 
Oct 2013

99300 mi

US $150
Power steering pump failed, replaced 
Dec 2013

101000 mi

US $1100
Windshield washer fluid pump stopped working. Pump was replaced. Thermostat failed, check engine light illuminated, part replaced Brake caliper frozen, part replaced 
Aug 2014

113300 mi

US $1000
Alarm system sounded randomly 
Jan 2015

101000 mi
Vacuum leaks in a number of components 
BMW 5-Series in Massachusetts, United States
Feb 2013 - Sep 2013
Jun 2013

75000 mi
traction control inoperable; steering sensor reset and problem fixed Transmission went in to fail safe mode; car needed to be towed to dealer. Caused by loose battery ground which in turn sent "bad" signal to transmission computer. reset and ok. Coolant Leak. Dealer replaced water pump and miscellaneous gaskets, lines, tubes etc. 
BMW 5-Series in Washington, United States
Dec 2012 - Jul 2014
May 2013

160000 mi

US $800
Alternator failed Replaced battery 
Dec 2013

168000 mi

US $1000
Rebuilt Transmission due to reverse drum cracking and the tranny failed to move when in Reverse 
Jun 2014

173000 mi

US $200
Idler pulley cracked, Serpentine belts snapped off and had to be replaced 
BMW 5-Series in Georgia, United States
Oct 2013 - Nov 2013
Nov 2013

141000 mi

US $600
torque converter slippage abs unit replacement 
BMW 5-Series in California, United States
Aug 2013 - Jan 2016
Sep 2013

117000 mi

US $1244
Replaced cracked radiator and failed radiator pump. 
Jul 2014

124200 mi

US $2728
Removed and replaced left and right side strut assemblies. Replaced strut mount bearing. Replaced windshield wiper fluid motor. 
Mar 2015

130000 mi

US $250
Replaced temperature sensor for outside temperature 
Jan 2016

120000 mi
Automatic transmission failed. 
BMW 5-Series in California, United States
Dec 2015 - Jun 2022
Dec 2017

90000 mi

US $3200
Valve cover gasket replaced; valve cover warping and replaced; moisture in brake fluid-drained refilled; power steering hose leak; replaced accessory drive belt; plugs gapped and reset 
BMW 5-Series in California, United States
Mar 2012 - Jun 2022
Jul 2012

77200 mi

US $1100
replace alternator and fix oil leaks 
Dec 2014

98000 mi

US $150
replace brake light socket 
Apr 2015

101200 mi

US $150
Battery died 
Feb 2016

105300 mi

US $150
Emission system issue not fixed. Check engine light - evaporative gas vapor recirculating likely problem. 
Oct 2016

106200 mi

US $800
Emission exhaust re circulation purge valve, rear brakes,  windshield washer motor 
Sep 2017

109000 mi

US $600
replace mass airflow sensor 
Mar 2021

113000 mi

US $2500
Oil pan gasket, front suspension and power steering rack 
BMW 5-Series in Texas, United States
- Jan 2007
Jan 2007

54000 mi

US $20000
ALternator replaced Torque COnverter Replaced Radiator replaced 
BMW 5-Series in Ontario, Canada
May 2011 - Sep 2015
Apr 2013

73360 mi

C $350
seized brake pad 
Jul 2014

80900 mi

C $1700
sway bars for both front wheels 
Aug 2014

81800 mi

C $500
front passenger automatic window stopped working... left in open position 
Sep 2014

82460 mi

C $700
alternator stopped working... warning lights on. Alternator replaced but I had to return next day... faulty replacement. 
Sep 2015

91760 mi

C $500
Relay to starter 
BMW 5-Series in Illinois, United States
Feb 2011 - Sep 2016
Jul 2011

125000 mi

US $1800
All front suspension components were replaced as well as new rack and pinion 
Mar 2012

136000 mi
The backrest of the passenger side seat would literally twist when it was reclined. High intensity washer motor repair 
Jun 2012

138000 mi

US $2500
P0741 code thrown, transmission shifts fine thus far. quoted 2500 for replacement of Torque Converter that is genuine ZF. No symptoms except slight slippage rarely above 80mph at slight inclines. Will order next spring. 
Jul 2012

138500 mi
Cable came off of driver side seat to raise and lower the seat. The same repair that was on the passenger seat earlier, but just a different cable, will attempt once semester is over. 
May 2014

148000 mi

US $300
Window regulator and motor. Replaced. 
Oct 2014

150300 mi

US $150
Cracked radiator. Replaced with aftermarket radiator. 
BMW 5-Series in Wisconsin, United States
May 2010 - Nov 2014
Jan 2010

62600 mi
Intake manifold 
Apr 2010

64500 mi

US $175
Intake manifold. New battery. 
May 2010

64600 mi

US $900
Replaced throttle body. Had caution light in the middle display. Engine would periodically enter failsafe mode. 
Jul 2010

68000 mi

US $1000
Engine fail safe light comes on, car runs sluggish. Engine electrical wiring harness replaced. 
Nov 2010

74400 mi

US $77
Blower Motor Resistor, inoperable, was replaced. 
May 2011

86200 mi

US $300
Auxillary a/c condenser fan assembly failure. Has power coming to it, but fails to engage. Shop identified the issue, I have decided to fix on my own. The hood latch would not disengage. Pulled the lever inside the cab and the hood would not "pop". Caused the hood to stay in a locked position (would not open). Three cables were found to be frayed and broken that operate this. I replaced the a/c condenser fan. Found instructions on bimmerfest.com 
Jun 2011

86000 mi

US $900
Automatic Transmission fluid replaced (burned due to previous issue, auxiliary fan failure), Camshaft Position Sensors (intake and exhaust) replaced, rear brake pads replaced. 
Mar 2013

115000 mi

US $20
Replaced sway bar links. 
Jul 2013

121700 mi

US $400
Struts and Tie-rods 
BMW 5-Series in Washington, United States
Jun 2010 - Jun 2022
Aug 2010

65000 mi
Replaced water pump. replaced water pump 
May 2011

88000 mi

US $560
DSC control not working.Dealer cost to repair $2200. Part ordered on internet $460. Installed myself and $100 for computer reset. 
Apr 2012

96300 mi

US $500
oil filter housing gasket leaking 
Jun 2012

98000 mi

US $500
Replaced failing thermostat again and replaced 2 belt pulleys and belt tensioner. Changed auto transmission filter and fluid. 
Sep 2012

100000 mi

US $800
front control arm bushings worn 
Jun 2013

106000 mi

US $400
Replaced thermostat and water pump again 
Jan 2015

98300 mi

US $1200
Valve cover leaking- cracked R&R, Replaced spark plugs again Bushings in control arms worn 
Apr 2015

119300 mi

US $500
Thermostat started leaking again. third time it has failed in last 3 years 
Nov 2015

124000 mi

US $450
warning light on-steering angle problem-reset computer dash light on for service engine soon-oxygen sensor needed replacement replace front rotors ,pads and fluid 
Mar 2022

154000 mi

US $1600
replaced radiator all hoses belts and pulleys 
BMW 5-Series in Florida, United States
Mar 2011 - Mar 2016
Sep 2011

33000 mi

US $250
cvv replaced by me. Kit cost $150. Dealer wanted more than $400.00 
Oct 2011

33300 mi

US $50
Bank 2 oxygen sensor, precatalytic. Fixed myself for less than $100. Must have computer program loaded into PC and connect to car input for diagnosis. End stage blower resistor. 
Nov 2011

34838 mi

US $120
Valve cover gasket Valve cover gasket change. Was leaking quite small amount of oil. Although less than 35 K miles, is almost 10 years old. Few months ago I had to change the CV valve, but was misspelled as CV. 
May 2012

37600 mi

US $300
Broken radiator. 
Dec 2014

51000 mi

US $20
Oil line to VANOS. Clunk noise made me replace swaybar links and also replaces tie rod boots. 
Mar 2016

62000 mi

US $100
Postcatalytic sensor 
BMW 5-Series in Puerto Rico
Aug 2010 - Jun 2012
Apr 2011

64000 mi

US $500
Failed ignition coil 
Apr 2012

73300 mi

US $40
Replaced Oil Pan Gasket 
BMW 5-Series in California, United States
Jul 2010 - Dec 2013
Dec 2011

103000 mi

US $225
Needed to replace the valve cover gasket as it was leaking. 
Jun 2012

108000 mi

US $300
Valve cover was leaking and caused the oil to drain which resulted in a diesel sound while at idle. Replaced valve cover, not just gasket. 
Dec 2012

113000 mi

US $950
DSC module needed to be replaced. 
Mar 2013

116000 mi

US $1500
Coolant system overhaul was required. Also changed the fan clutch. 
BMW 5-Series in California, United States
May 2009 - Mar 2010
Jun 2009

87000 mi

US $600
Water pump blew out 
BMW 5-Series in New York, United States
Dec 2008 - Mar 2009
Jan 2009

43000 mi
Valve cover leak. 
Mar 2009

43000 mi
Steering rack leaking when sold. 
BMW 5-Series in Pennsylvania, United States
Sep 2008 - Mar 2010
Jul 2009

71000 mi

US $1200
Replaced struts, ball joints, and tie rods 
Oct 2009

72000 mi

US $900
a lot of play in the right lower control arm control arm 
BMW 5-Series in Wisconsin, United States
Oct 2008 - Apr 2013
Jun 2011

79000 mi

US $900
wheel bearings needed to be replaced 
Mar 2012

89000 mi

US $600
wheel bearings replacement clogged drain hole 
BMW 5-Series in Virginia, United States
Jun 2011 - Jun 2012
Aug 2011

69000 mi

US $840
Power Steering hose was leaking and had to be replaced.  Coolant hoses had to be replaced as well. 
BMW 5-Series in New York, United States
Sep 2008 - Apr 2009
Oct 2008

69000 mi

US $800
Radiator leak. 
Feb 2009

69000 mi

US $300
Valve cover gasket replaced. 

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2002 BMW 5-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed manual RWD

BMW 5-Series in Michigan, United States
Sep 2006 - Jun 2018
Nov 2006

30650 mi

US $50
Rubber seal around front windshield replaced due to cracking/rotting. 
Apr 2007

35800 mi

US $73
Final Stage Unit replaced due to malfunctioning climate control fan speed. 
Jul 2007

38400 mi

US $1438
- replaced thrust arms and bushings - replaced passenger seat occupancy sensor - fixed passenger seat power mechanism 
Nov 2007

42460 mi

US $234
replaced faulty thermostat 
Oct 2008

52100 mi

US $200
Replaced valve cover to fix leak. replaced leaky valve cover gasket 
Apr 2009

54000 mi

US $220
leaky power steering hoses replaced 
May 2009

55000 mi

US $70
leaky coolant hose replaced 
Aug 2009

57000 mi

US $500
CCV (crank case ventilation) valve replaced due to clogging/oil leak. 
Feb 2010

62000 mi

US $250
oil filter housing gasket replaced due to oil leak. 
Sep 2010

71000 mi

US $1000
cooling system overhaul. main failed element that triggered the overhaul: coolant expansion tank.  
Oct 2010

72000 mi

US $500
Front passenger window regulator replaced due to window not rolling back up. 
Dec 2010

75000 mi

US $500
Faulty alternator replaced. 
Mar 2012

80000 mi
Sunroof rattle when tilted up 
Jan 2014

57800 mi

US $30
Windshield washer pump failure. Replaced pump. 
Oct 2014

88200 mi

US $350
Water leaking into the cabin through door 
Nov 2014

89000 mi

US $600
Window regulator failed, replaced. 
Dec 2014

89000 mi

US $1200
ABS module failed and replaced 
Mar 2016

94000 mi

US $200
Broken level float in coolant expansion tank was causing "check coolant level" message to trigger despite coolant level being correct. 
May 2016

95000 mi

US $180
Front sway bar links separated and had to be replaced. 
BMW 5-Series in Michigan, United States
Oct 2008 - May 2012
Feb 2009

99000 mi

US $500
Failed thermostat, replaced entire cooling system pre-emptively. 
Sep 2010

115000 mi

US $75
The VANOS seals were replaced to correct a engine stumble between 1000-3000 rpm. 
May 2011

123000 mi

US $200
The alternator and the battery were replaced.Both parts were the original ones that the car was built with. 
BMW 5-Series in Illinois, United States
Jul 2010 - Jun 2013
Aug 2010

81000 mi

US $250
Failed oil level sensor, causing wrong low oil level warning 
Sep 2012

96000 mi

US $45
Replaced in-dash cupholder. Broke. 
Oct 2012

96000 mi

US $725
Exterior Lights not working, no pattern to failure. Replaced and programmed Lamp Control Module. 
Dec 2012

97000 mi

US $100
Radiator, Water pump, Thermostat. Thermostat was the real issue, other was PM. Replaced Exhaust Cam position Sensor. Check Engine light was intermittent 
BMW 5-Series in South Africa
Apr 2012 - Mar 2018
Jun 2012

158100 mi

R 550
Clutch was replaced 
Dec 2012

164300 mi

R 1000
Water leak caused misfire. Cylinder head was removed and reconditioned. Gaskets replaced. Process was held up by machine shop being closed for Christmas holiday. 
Feb 2013

165200 mi

R 100
Replaced interior fan resistor pack 
Feb 2014

169260 mi

R 300
Engine overheated, water leaks fixed 
Feb 2015

170500 mi

R 600
Radiator was replaced 
Mar 2018

179180 mi
Car blew head gasket and overheated. It is now off the road, awaiting funds for repair or a decision to scrap it. The head was overhauled before, but the car kept using coolant. 
BMW 5-Series in Massachusetts, United States
Dec 2011 - Aug 2014
Oct 2013

84000 mi

US $20
Both rear doors leaked water during a rainstorm. Removed carpet in rear and vacuumed water out and dried car. Adhesive on moisture barriers had let go (common problem). Used 3M Windo-Weld for repair and is working great. 
Jan 2014

84700 mi

US $28
Right rear window regulator broken on -2 degree day, window would not go up. Found cable jumped track and frayed itself. Easy DIY repair. 
Aug 2014

92000 mi

US $700
Lower coil broken on rear passenger side spring. Found both rear upper control arm boots torn and sway bar links worn. Rear shocks blown. Installed Sachs Advantage shocks (4) and H&R 29742-1 springs, mounts, replacement arms. 
BMW 5-Series in California, United States
Jun 2011 - Jun 2012
Oct 2011

101300 mi

US $6000
Clutch replacement and flywheel replacement. 
BMW 5-Series in South Carolina, United States
Jun 2012 - Nov 2013
Jan 2013

US $500
Oil gasket leak 
BMW 5-Series in South Carolina, United States
Oct 2011 - Dec 2016
Aug 2012

126700 mi

US $457
Intake air valve was broken. Very expensive part. Diagnosis was more expensive than actually replacing it. 
May 2013

145100 mi

US $1300
I dropped my key just before getting into my car and apparently broke something electronic in the key. Shop told me he had never seen this happen before. Had to have the car towed. A new key is $168 and has to be imported from Germany!! Valve cover gasket, front main seal, oil filter housing gasket replaced. Leaked about a quart every 750 miles. 
Sep 2014

177000 mi

US $800
Replace water hoses from engine to overflow tank and heater core. Oil change. 
Jan 2016

147700 mi

US $1800
New drive shaft Cam shaft position sensor 
Sep 2016

220000 mi

US $200
Overflow tank cracked 
BMW 5-Series in Florida, United States
Apr 2011 - Dec 2012
May 2011

68000 mi

US $250
Changed the Front Control Arm Bushings (a common problem in the E39 5 series). 
BMW 5-Series in California, United States
Feb 2013 - Mar 2014
May 2013

151700 mi

US $160
Oxygen sensor failed 
Nov 2013

155300 mi

US $190
Fan clutch was slipping and was replaced 
BMW 5-Series in New Mexico, United States
Nov 2010 - Aug 2012
Jun 2011

85000 mi

US $10000
Replaced due to age - Shock/struts/tierods/shock mounts/strut mounts/bump stops. Owner provided upgraded parts. Parts cost $900. 
Aug 2012

91000 mi
Steering rack leaking - rack replaced Power steering hose leaking Replace worn drive belts 

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2002 BMW 5-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

BMW 5-Series in Ontario, Canada
Jul 2009 - Aug 2010
Aug 2009

53320 mi
Replaced control/support arms on both sides. Local roads have many potholes. 
Aug 2010

60140 mi
Leaking power steering hose and one shock when sold. 
BMW 5-Series in Norway
Jun 2012 - Jul 2013
Jul 2013

144460 mi

$100
Broken spring 
BMW 5-Series in Oregon, United States
Feb 2016 - May 2018
Jun 2016

110000 mi

US $300
Brake ABS module rebuilt 
Oct 2016

113700 mi

US $125
Left door return replaced because of excess noise opening and closing. 
Mar 2017

119500 mi

US $750
Cabin ventilation fan motor bearing. Replaced Fan motor Linkage from electric Motor for automatic movement of drivers seat malfunctioned 
Apr 2017

120000 mi
Recall by BMW - Airbags. Notice arrived after warning light came on. 
BMW 5-Series in Louisiana, United States
Apr 2009 - Mar 2010
May 2009

44000 mi

US $485
moon roof not open and close sun visor clip broken driver's window motor not fully open and close. 
BMW 5-Series in Victoria, Australia
Jul 2011 - Mar 2015
Jan 2012

84560 mi

A $312
alternator required rebuilding 
Dec 2013

90520 mi

A $400
Radiator hoses replaced and coolant box replaced 
Feb 2014

91020 mi

A $900
Oil leak requiring new head gasket- $550 New radiator - $390 Both age related repairs. 
Feb 2015

92380 mi
I did have a second coolant box which houses the radiator cap and was replaced in February and outside warranty. 
BMW 5-Series in Virginia, United States
Dec 2008 - Jun 2011
Feb 2009

73000 mi

US $256
While mechanic was performaning a coolant change, he noticed a leak in the steering hose where they clamp. He replaced the steering hose clamps. Also suggested that I replace the rear sway bar links (2) which I did. 
Jul 2009

80000 mi

US $1200
Car won't go into sleep mode and battery dies if not run every day. Mechanic frustrated now on to second shop - still not repaired. 
Sep 2009

82000 mi

US $1300
Problem continues to manifest itself. Have replaced two control modules - one in September and one in October. Replacement of second control module. Hate this car!!! 
Mar 2010

88000 mi

US $1080
Replaced thermostat (check engine soon light came on). Replaced the oil filter gasket (oil leak). 
BMW 5-Series in Florida, United States
Apr 2009 - Jul 2010
May 2009

79000 mi

US $295
vehicle was losing coolant. All coolant hoses were cracked and leaking. All were replaced 
Jul 2009

80000 mi

US $694
radiator leaking needed to be replaced 
Aug 2009

82000 mi

US $527
Replaced leaking power steering lines Adjusted cable in drivers seat Replaced a bracket around transmission that caused a load rattle. 

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2002 BMW 5-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed manual RWD

BMW 5-Series in Zambia
Oct 2013 - Mar 2017
Sep 2015

124620 mi

$200
car just cut while driving and couldn't start again. 

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2001.5 BMW 5-Series 4dr Sedan

282-horsepower 4.4L V8 5-speed automatic RWD

BMW 5-Series in New South Wales, Australia
Apr 2014 - Mar 2016
Nov 2014

115820 mi

A $87
Very hot day 36 C in stop start traffic car over temp alarm sounded. Replaced fluid drive on fan. 

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See TrueDelta's information for all Sedans and Wagons.
See TrueDelta's information for all BMW models.

2002 BMW 5-Series Repair Histories

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2002 BMW 5-Series problems occur, check out our car reliability stats.