2003 Audi A6 / S6 / RS6 Audi A6 / S6 / RS6 2003

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2003 Audi A6 / S6 / RS6 repairs by problem area

Engine (39%)

Transmission and Drivetrain (22%)

Brakes and Traction Control (4%)

Suspension and Steering (16%)

Electrical and Air Conditioning (12%)

Paint, Rust, Leaks, Rattles, and Trim (3%)

Other (4%)

Chart based on 245 repairs.
See TSBs and recalls for the 2003 Audi A6 / S6 / RS6.

2003 Audi A6 / S6 / RS6 engine repair cost distribution

$2500+ (8%)

$1000 - $2499 (17%)

$500 - $999 (13%)

$100 - $499 (36%)

< $100 (26%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 84 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2003 Audi A6 / S6 / RS6

Engine not specified

43000 mi misfire in one cylinder. changes plugs and one coil pack, but didn't help 

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2003 Audi A6 / S6 / RS6 4dr Wagon

340-horsepower 4.2L V8 5-speed shiftable automatic AWD

107000 mi

US $100
Valve cover gaskets replaced All vacuum tubing replaced 
121000 mi

US $500
1 New fuel injector  Water Pump Gates Racing timing belt L&R camshaft adjuster pads Valve cover gaskets 
105000 mi

US $900
Timing belt replaced. Water pump (in concert with timing belt) 
117000 mi coolant reservoir was leaking. 
67000 mi

US $7000
Vacuum check valve not covered by my Extended Warranty $430.00 
99600 mi

C $2200
Replaced primary cats 
102380 mi

C $2600
Loss of power, smoke from exhaust. Intake Manifold Adjuster replaced. Timing Belts also replaced while in shop. 

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2003 Audi A6 / S6 / RS6 4dr Wagon

220-horsepower 3.0L V6 5-speed shiftable automatic AWD

54000 mi

US $120
Diagnose Check engine light; vaccum system problems Valve covers leaking oil, both sides Fuel consumption is averaging 11 mpg. 

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2003 Audi A6 / S6 / RS6 4dr Wagon

121520 mi

€250
Key would not turn starter - required ignition housing replacement in steering wheel 

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2003 Audi A6 / S6 / RS6 4dr Sedan

turbocharged 450hp 4.2L V8 5-speed shiftable automatic AWD

145700 mi

US $4300
Auxiliary radiator leak. 
154400 mi

US $1850
O2 sensor code and check engine light. Replace O2 sensors. 

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2003 Audi A6 / S6 / RS6 4dr Sedan

turbocharged 250hp 2.7L V6 6-speed manual AWD

67500 mi

US $1400
Cracked breather tube 
185700 mi

US $2400
CEL codes for bad catalytic converters. Replaced both cats with non-oem parts and replaced all four O2 sensors. 
207700 mi

US $87
Power steering whining. Replaced fluid. CEL for secondary air injection unit. Disconnected SAIU. CEL still sometimes lit for O2 sensors. 
229300 mi

US $820
Car was starting hard and finally stalled when driving. Replaced fuel pump. 
238000 mi Leaking turbos. 
76000 mi

US $380
replaced worn serpentine belt and tensioner. Tensioner was getting noisey 
125800 mi

US $1500
timing belt and valve cover gasket and seal maintenance. there was some weeping in the valve cover gaskets/seal areas, but nothing serious...it was mostly preventative since i was already doing a comprehensive timing belt service on the front of the motor 
133000 mi

US $100
Oil pressure sensor was bad...common problem for VW/Audi...so I replaced it and the oil level sensor as well. 
50000 mi

US $1400
I received a check engine light for coolant temperature too low. The shop replaced the coolant temp sensor earlier which did not fix the problem. The next solution was to replace the thermostat which was likely stuck open.  
74300 mi

US $145
Exhaust clamps broke and pipe became detached. Had to replace with new clamps. 
76000 mi

US $900
Auxiliary water pump replaced which requires removal of intake manifold to access. 
81000 mi

US $750
Engine misfiring due to faulty ignition coils. Replace 5 coils and 6 spark plugs. Valve cover seals leaking. Replaced all seals. 
81300 mi

US $900
Coolant leak discovered while replacing valve cover gaskets. Required new water pump (2nd one in last 4 years.) 
90500 mi

US $480
Crank Position Sensor failed leaving car unable to start. Required tow to repair shop. 
94300 mi

US $1100
Exhaust rusted out at center resonator. Replaced resonater/x pipe. 

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2003 Audi A6 / S6 / RS6 4dr Sedan

turbocharged 250hp 2.7L V6 5-speed shiftable automatic AWD

145080 mi I had a jerking when you accelerate sometimes then I replaced the front engine mount 
52288 mi

US $82
Valve Cover Gaskets replaced by owner. Cost $82 for both gaskets and a tube of black RTV sealant. Repair time approximately 5 hours. 
84000 mi

US $120
Electric after-run coolant pump replaced after a colant leak from it was discovered. 
74000 mi

US $250
Replace B1S1 Oxygen Sensor 
88000 mi

US $154
A knocking noise from the front of the engine was troubleshot and no trouble was found. Initially the t-belt tensioner and cam tensioner were suspected.  
103300 mi

US $305
Bad Engine Cooling Temperature sensor and bad O2 sensor. 
147000 mi

US $650
Oil leaks 
149000 mi

US $110
Secondary Air Injection pump failed. Had pump rebuilt for 95.00. 
178000 mi

US $90
Replaced Secondary Air Injection pump and pipe 
64000 mi

US $50
Auxiliary water pump leak repaired under CPO. 
65500 mi

US $50
All oil seals including valve cover, cam, and cam tensioners replaced due to leaks under CPO. 
83500 mi

US $50
One motor mount replaced under CPO due to fluid leakage. 
105000 mi

US $250
Oil leak at the two seals on the back side of the driver's side cylinder head fixed. They resulted from a frozen PCV system back in December and problem was allowed to progress to the point it could be diagnosed. 
105800 mi

US $230
Oil leak at the two seals on the back side of the driver's side cylinder head fixed. They resulted from a frozen PCV system back in December and problem was allowed to progress to the point it could be diagnosed. 
120000 mi

US $240
Car was using oil due to plugged PCV hose system so it the hose system was replaced. During removal, the N75 valve was damaged, so it was replaced also since it frequently fails. PCV hose $180 at dealer, N75 valve used $60. Car was using oil due to plugged PCV hose system so it the hose system was replaced. During removal, the N75 valve was damaged, so it was replaced also since it frequently fails. PCV hose $180 at dealer, N75 valve used $60. 
126000 mi Secondary Air Pump is not working in the cold weather and throwing codes. I unplugged the pump for now and will remove and rebuild in the spring. Common problem when the combi valve lets exhaust gas into the pump and it condenses & rusts. 
97000 mi

US $500
Thermostat and water pump from last timing belt job were leaking after 35k miles. Replaced them both and all other timing belt parts, along with all oil seals. Poor design that a thermostat job means removing the timing belt system. 
140000 mi

US $75
Engine mounts were past their prime and creating vibrations in the cab. One was good because it was only 75k miles old but the other was factory. Huge job to DIY, would recomend paying someone to do it. 
36000 mi

US $120
Valve cover gaskets 

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2003 Audi A6 / S6 / RS6 4dr Sedan

300-horsepower 4.2L V8 5-speed shiftable automatic AWD

69940 mi

A $550
leaking rocker cover, cracked fuel tank. All need to be replaced at next service. 
72000 mi

A $5800
Replace cracked fuel tank (warranty) Replace rocker gaskets Replace rat-eaten vac pipe Replace windscreen wipers Replace electronic engine mount Repair 3 buckled wheels 
73980 mi

A $400
Replaced PCV valve. Tied off broken manifold actuator link to allow. Tied manifold barrel arm to idle position. Parts ridiculously expensive in Australia. sourcing parts in Europe. Care remains drivable. 
75220 mi

A $400
Plastic vacuum manifold flap actuator linkage broken because of seized inlet manifold flaps. Flaps and and spindle cleaned and lubricated. New linkage manufactured. $400. Dealer said had to replace parts for $7000. 
84940 mi

A $4000
Replaced leaking rocker covers.  
89900 mi

A $50000
Replace fuel pump. Car ran roughly and later would not start. 
148000 mi

US $1580
Leaking Water pump 

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2003 Audi A6 / S6 / RS6 4dr Sedan

220-horsepower 3.0L V6 6-speed shiftable CVT FWD

78000 mi

US $1200
Engine and transmission mounts replaced. 

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2003 Audi A6 / S6 / RS6 4dr Sedan

220-horsepower 3.0L V6 5-speed shiftable automatic AWD

50000 mi

US $50
have replaced 4 bad coils under warranty (Price is warranty deductible) date and mileage is sort of middle range- done over period of 2.5 yrs 
84000 mi

US $1264
Valve cover gasket blew- serious oil leak- towed to shop- covered under cpo..There was NO indication on oil pressure or temp guage... Coolent temp sensor went at the same time, so there was no indication had overheated! (I know it was at that time because engine never indicated that it warmed up after 25 mile ride... Timing belt, water pump, tensioner pulley. Dealer reported maint. sched had been reduced to 70000 miles because of failures at previous 105000 suggested interval-He led me to believe that CPO would not cover the 105K interval. 
86000 mi

US $53
Check engine light-dealer said code indicated bad cat-but that some vacuum hoses damaged MAY be problem-replaced hoses under CPO and reset light-also suggested injector and throttle body cleaning- (done in following month) light not back on yet. 
89000 mi check engine light code P0441-002, evap emission control system incorrect flow lower limit exceeded 
30000 mi

US $250
Engine bay is vibrating. Dealership said something got loose. (Will add more info when I get papework) 
44000 mi

US $175
Bad coil pack cylinder #3 
94240 mi

C $1300
Changed timing belt, thermostat, water pump 
96100 mi

C $300
changed temp sending units 
99200 mi Check engine light on repeatedly. Throwing an EVAP code. doesn't affect driveability, so will be repaired at a later date. 
104160 mi

C $250
EVAP code , traced to purge valve, bought part just not installed 
104780 mi

C $168
replaced evap purge valve. 
119660 mi

C $1500
Catalytic failure left side, replaced cat. Replaced O2 sensors as well. Right side sensors are intermittently responding. 
91000 mi

US $1400
Huge oil leak, stuck/frozen crankcase vent valve (told because I didn't drive the car enough to heat up the valve area). Oil leaked out of front of pass side cam cover. With engine apart, had timing belt, water pump, rollers, serp belt replaced add $1200 Serp belt roller bearing failed one week later. Car inoperable. Had to tow 90 miles at my expense for warranty repair. 
100000 mi

US $200
Serpentine belt tensioners replaced with new belt Feb 09. Failed 1 week later with immobility. Replaced under warranty. Serp belt "fell off" Mar 10, with tensioner missing or defective. Non dealer shop placed 10mm bolt, saw belt fragments on flywheel 
116000 mi

US $768
Pre-cat oxygen sensor 
70000 mi

US $250
Cylinders 1 & 4 ignition coils went bad. I tried replacing spark plugs first, but did not cure the problem. 
63000 mi Replaced 5 bad coil packs on Audi A6 3.0  Now exhaust extremely hot glowing bright red at night melting rear bumper cover near exhaust tips Service engine lite flashing rapidly poor fuel economy less than 8.5 miles gal. dealer said working in spec. Car leaking expensive fuel on the ground if filled pas 3/4 tank of fuel was told they al do that from expansion.I worry about my wife driving with red hot exhaust and fuel spilling out with kids in car 
64000 mi

US $350
leaking fuel tank was told this is normal if tank filled past 34 
65300 mi 4 more coil pack failures. Replaced and now runs, but CEL now on all the time. 
73780 mi

C $60
exhaust, a joint was loose between the two extremities just replace the joint. 
83000 mi

US $120
replaced the drivers front O2 sensor. had a CEL and couldn't get it inspected until fixed. 
125000 mi

US $50
Had to replace the valley pan gasket. was leaking 
132100 mi Exhaust repaired 
140000 mi exhaust flex pipes 
140000 mi

US $400
Crank seal and timing belt replacment 
148000 mi

US $200
Misfire in cylinder number 2. Blown head gasket. 
153000 mi Oil pressure warning light goes on intermittently. Oil level is OK. 
125000 mi

US $2500
Replaced water temp, oil temp, oil level sensors.  

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2003 Audi A6 / S6 / RS6 Engine Problems

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