2004 Audi A6 / S6 / RS6 Audi A6 / S6 / RS6 2004

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2004 Audi A6 / S6 / RS6 repairs by problem area

Engine (38%)

Transmission and Drivetrain (20%)

Brakes and Traction Control (0%)

Suspension and Steering (16%)

Electrical and Air Conditioning (16%)

Paint, Rust, Leaks, Rattles, and Trim (3%)

Other (7%)

Chart based on 128 repairs.
See TSBs and recalls for the 2004 Audi A6 / S6 / RS6.

2004 Audi A6 / S6 / RS6 engine repair cost distribution

$2500+ (9%)

$1000 - $2499 (9%)

$500 - $999 (16%)

$100 - $499 (27%)

< $100 (39%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 44 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Audi A6 / S6 / RS6

Engine not specified

56000 mi Extensive replacement of gaskets on the engine, seal at the input shaft of the transmission replaced, repairs made to cure excessive oil burning noted by owner. 
155000 mi

C $2500
Two Catalytic converters replaced plus rewriting for O2 sensors. 

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2004 Audi A6 / S6 / RS6 4dr Wagon

220-horsepower 3.0L V6 5-speed shiftable automatic AWD

500 mi replace gas cap and evaporative purge canister after check engine light comes on, 2 separate incidents, both repaired correctly 
74000 mi

US $3000
Replaced catalytic converters, removed ones were fracturing. I was shown the fractures, car is 11 years old. 
102000 mi

US $125
Check engine light. Computer reported engine running too lean. Problem caused by vacuum leak. Repair required new gasket. 
123000 mi

US $125
Lower radiator (original, 13+ years old) hose looked a bit crusty 
128000 mi

US $1110
Drive belt tensioner failed. (original part 13.5 years old) 
128000 mi

US $900
One of two original (13.5 year old) flex-pipe failed. Replace both. 
98700 mi Coolant leaking from water pump; replaced water pump seal. 
106300 mi

US $325
Car had pronounced exhaust leak. Diagnosed both flex pipes as rusty and disintegrating. Replaced both flex pipes. 
108000 mi

US $400
Car was leaking oil. Replaced 3 cam adjuster gears to remedy the leak. Car had broken engine mount. 

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2004 Audi A6 / S6 / RS6 4dr Sedan

300-horsepower 4.2L V8 5-speed shiftable automatic AWD

86000 mi secondary air pump and combination valve 
96700 mi

US $250
Combi valve 
87000 mi

US $30
replaced the temperature control module - temperature gauge in dash not working, $30 part, 30 minute repair done by me in my garage 
61000 mi 2. Valve cover gasket needed to be replaced 

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2004 Audi A6 / S6 / RS6 4dr Sedan

265-horsepower 2.7L V6 6-speed manual AWD

49000 mi Secondary Air Pump 
50000 mi

US $620
Secondary Air Code Both Banks, P0491. Vacuum broken under intake manifold at plastic T. Disassemble back of intake to repair. 
54000 mi

US $40
Coolant temperature sensor faulty. 

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2004 Audi A6 / S6 / RS6 4dr Sedan

265-horsepower 2.7L V6 5-speed shiftable automatic AWD

102000 mi

US $600
Fuel pump failed and had to be replacd 
102200 mi

US $450
Had to get Radiator replaced 
104000 mi

US $600
Oil Leaking, Gasket had to be replaced 
125000 mi

US $1500
Engine Oil leak 
97000 mi

US $270
Hard start 
170000 mi

US $623
Original fuel pump and fuel filter was replaced. Car would have problems starting after engine was warm. Actually in April. 
179000 mi

US $300
Replaced original aux coolant pump that is located under manifold. 
100000 mi Coil pack failed, threw CEL. Car driveable, but just barely - limped to dealership for repair 
107000 mi

US $40
Coil pack failed. 
57495 mi

US $54
Cam adjustment and valve cover seals. CAM ADJ & VALVE COVER SEALS 
95200 mi

US $1500
Valve cover gaskets were leaking. Both were replaced along with the Chain Tensioner Gaskets, and Cam Caps. Since the top-end of the engine was opened, the Spider Crankcase Breather Hose Assembly was also replaced. During cooling system inspection, it was discovered the coolant overflow tank (plastic) was beginning to crack. Tank was replaced. 
99300 mi

US $100
Coolant Temp Sensor in cylinder head replaced. Recommended by mechanic, don't know why. 
45000 mi turbo cooling pump 
48000 mi

US $85
Check engine light on, noticed no difference in driving the car. Computer reported standard systems check as "OK". Scheduled an appointment with dealer, who claimed a problem with the engine exhaust valves. Valves replaced under CPO warranty. 
55000 mi

US $92
CEL from reported intermittent evap leak. Dealer unable to find any issue, cleared code. 
60200 mi

US $180
Engine heat sensor failed causing CEL. Bad wiring harness led to starting problems and one stall immediately after starting. Dealer replaced sensor and harness. 
135000 mi

US $5000
Replaced Turbos. 
125000 mi

US $120
New coolant reservoir 
134837 mi

US $204
original cam position sensors failed causing CEL and fault code. replaced both banks with OEM sensors, original coolant temp sensor failed causing fault code and CEL. replaced with OEM part 
138000 mi

US $2100
slight water coolant leak likely due to failed thermostat housing. T belt was less than 20k miles old. replaced all of the original hoses with OEM parts 

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2004 Audi A6 / S6 / RS6 4dr Sedan

220-horsepower 3.0L V6 6-speed shiftable CVT FWD

39000 mi Emission control module in CVT transmission replaced under 7 year 70,000 mile Emission warranty. 
42000 mi

US $713
Broken front motor mount. Completely separated. Replaced both front motor mounts. 
57200 mi

US $2300
Coolant sensor leak/coolant migration to ECM All replaced 

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2004 Audi A6 / S6 / RS6 4dr Sedan

220-horsepower 3.0L V6 5-speed shiftable automatic AWD

45000 mi Engine light was flashing. Timing belt was found to be cracked.  
94000 mi

US $300
Flex pipes between Catalytic converter & exhaust needed replacement. 
68000 mi

US $60
My engine was misfiring, so I had it towed and all it needed was a new coil. 
174400 mi

US $2500
the exhaust system had to be replaced 

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2004 Audi A6 / S6 / RS6 Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Audi A6 / S6 / RS6 problems occur, check out our car reliability stats.