2004 Ford Excursion Ford Excursion 2004

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2004 Ford Excursion repairs by problem area

Engine (80%)

Transmission and Drivetrain (0%)

Brakes and Traction Control (0%)

Suspension and Steering (0%)

Electrical and Air Conditioning (20%)

Paint, Rust, Leaks, Rattles, and Trim (0%)

Other (0%)

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Chart based on 5 repairs.
See TSBs and recalls for the 2004 Ford Excursion.

2004 Ford Excursion 4dr SUV, ext.

turbocharged 325hp 6.0L V8 Diesel 5-speed automatic RWD

162000 mi

US $80
New EGR valve, bought on eBay and installed myself. This is the FIRST repair since new. 
186000 mi

US $324
Reprogrammed engine heater so it runs smoother than it has in 45* and colder weather. Also had PM of new fan belt. 
247500 mi

US $915
Below 40 it wasn't starting and would crank and crank. Took it to dealer and for about $900 it was fixed. 

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2004 Ford Excursion 4dr SUV, ext.

turbocharged 325hp 6.0L V8 Diesel 5-speed automatic 4WD, part-time w/low range

290000 mi

US $2500
Engine slow to start when hot. Shop replaced HPOP o-rings, injector o-rings, EGR cooler, oil cooler, exhaust up-pipe, cleaned turbo, replaced intercooler connector piece. 

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2004 Ford Excursion Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Ford Excursion problems occur, check out our car reliability stats.