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2004 Ford Excursion repairs by problem area
Chart based on 5 repairs.
Chart based on 5 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2004 Ford Excursion 4dr SUV, ext.
turbocharged 325hp 6.0L V8 Diesel 5-speed automatic RWD
| Ford Excursion in Tennessee, United States Aug 2009 - Aug 2016 | |||
| Sep 2009 162000 mi US $80 |
New EGR valve, bought on eBay and installed myself. This is the FIRST repair since new. | ||
| Oct 2010 186000 mi US $324 |
Reprogrammed engine heater so it runs smoother than it has in 45* and colder weather. Also had PM of new fan belt. | ||
| Jan 2013 247500 mi US $915 |
Below 40 it wasn't starting and would crank and crank. Took it to dealer and for about $900 it was fixed. | ||
2004 Ford Excursion 4dr SUV, ext.
turbocharged 325hp 6.0L V8 Diesel 5-speed automatic 4WD, part-time w/low range
| Ford Excursion in Michigan, United States Jun 2017 - Jun 2018 | |||
| May 2018 289000 mi |
Replace a/c compressor and orifice tube (warrantied because a/c compressor replaced in October 2017 failed) | ||
| Jun 2018 290000 mi US $2500 |
Engine slow to start when hot. Shop replaced HPOP o-rings, injector o-rings, EGR cooler, oil cooler, exhaust up-pipe, cleaned turbo, replaced intercooler connector piece. | ||
See TrueDelta's information for all Ford models.
