| 1 | 0 | 3 | 4 | 3 | 4 |
Ford Excursion repairs by problem area
Engine (47%)
Transmission and Drivetrain (5%)
Brakes and Traction Control (5%)
Suspension and Steering (11%)
Electrical and Air Conditioning (26%)
Paint, Rust, Leaks, Rattles, and Trim (0%)
Other (0%)
Chart based on 19 repairs.
Ford Excursion repair cost distribution
$2500+ (13%)
$1000 - $2499 (0%)
$500 - $999 (13%)
$100 - $499 (47%)
< $100 (27%)
Chart based on 15 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2005 Ford Excursion 4dr SUV, ext.
turbocharged 325hp 6.0L V8 Diesel 5-speed automatic RWD
| Ford Excursion in Ontario, Canada Jun 2017 - Jun 2018 | |||
| May 201899200 miC $700 | Seizing up of the rotors - replaced & lubricated. | ||
2004 Ford Excursion 4dr SUV, ext.
turbocharged 325hp 6.0L V8 Diesel 5-speed automatic RWD
| Ford Excursion in Tennessee, United States Aug 2009 - Aug 2016 | |||
| Sep 2009162000 miUS $80 | New EGR valve, bought on eBay and installed myself. This is the FIRST repair since new. | ||
| Oct 2010186000 miUS $324 | Reprogrammed engine heater so it runs smoother than it has in 45* and colder weather. Also had PM of new fan belt. | ||
| Jan 2013247500 miUS $915 | Below 40 it wasn't starting and would crank and crank. Took it to dealer and for about $900 it was fixed. | ||
2004 Ford Excursion 4dr SUV, ext.
turbocharged 325hp 6.0L V8 Diesel 5-speed automatic 4WD, part-time w/low range
| Ford Excursion in Michigan, United States Jun 2017 - Jun 2018 | |||
| May 2018289000 mi | Replace a/c compressor and orifice tube (warrantied because a/c compressor replaced in October 2017 failed) | ||
| Jun 2018290000 miUS $2500 | Engine slow to start when hot. Shop replaced HPOP o-rings, injector o-rings, EGR cooler, oil cooler, exhaust up-pipe, cleaned turbo, replaced intercooler connector piece. | ||
2003 Ford Excursion 4dr SUV, ext.
turbocharged 250hp 7.3L V8 Diesel 5-speed automatic 4WD, part-time w/low range
| Ford Excursion in California, United States - Aug 2011 | |||
| Aug 201198000 miUS $450 | Replaced worn drag-bar tie-rod and pitman tie-rod. | ||
| Ford Excursion in Pennsylvania, United States Jun 2017 - Jul 2018 | |||
| Feb 2018248000 miUS $300 | FICM module | ||
2003 Ford Excursion 4dr SUV, ext.
310-horsepower 6.8L V10 4-speed automatic 4WD, part-time w/low range
| Ford Excursion in Florida, United States - Nov 2015 | |||
| Nov 2015126335 miUS $196 | Replaced battery | ||
2002 Ford Excursion 4dr SUV, ext.
turbocharged 250hp 7.3L V8 Diesel 4-speed automatic RWD
| Ford Excursion in Minnesota, United States Jun 2017 - Jun 2022 | |||
| Jan 2018126000 miUS $200 | Starter burned out due to extremely cold weather | ||
| Feb 2018126000 miUS $300 | Glow plug module replaced due to cold start issues | ||
2001 Ford Excursion 4dr SUV, ext.
turbocharged 250hp 7.3L V8 Diesel 4-speed automatic 4WD, part-time w/low range
| Ford Excursion in Texas, United States Jun 2017 - Aug 2018 | |||
| Aug 20172 miUS $5500 | Complete transmission rebuild. Rear pinion seal. This was all preventive maintenance nothing failed Complete front end rebuild including leaf springs steering gear box. new shocks. Glow plugs harness and gaskets. Turbo up pipes replaced. New exhaust 4 inch. Low pressure oil pump. Low pressure oil pump replaced due to oil pressure gauge not registering in the correct amount of time when starting vehicle. | ||
| Sep 2017239000 miUS $176 | Replaced fuel pump. Dropped fuel tank and cleaned and replaced screens on tank pickup tube. This is a known clogging area. | ||
| Dec 2017265000 miUS $310 | Truck died while driving. Let is sit for an hour would start up and drive for 10 minutes then die. I thought it was the CPS sensor so I changed it but that wasn't the issue. The issue turned out to be the IPR or as I call it the FPR because it regulates fuel not oil. I has a coil on the part that break down after a while and shuts off without warning or check engine lights or anything. The engine will just die. So that what it turned out to be, The part I found on amazon for $160 part #cm5013 So I had my mechanic change it and it has been running fine. | ||
2000 Ford Excursion 4dr SUV, ext.
turbocharged 235hp 7.3L V8 Diesel 4-speed automatic 4WD, part-time w/low range
| Ford Excursion in Iowa, United States - Feb 2011 | |||
| Feb 201180000 miUS $20 | Added a switch directly to relay to bypass glow plug modulator. Still need to clear false codes, but starts great in winter. | ||
2000 Ford Excursion 4dr SUV, ext.
310-horsepower 6.8L V10 4-speed automatic 4WD, part-time w/low range
| Ford Excursion in Alaska, United States Jun 2017 - Jul 2018 | |||
| Jan 2017165000 miUS $200 | Alternator Failure/Replaced | ||
See TrueDelta's information for all Ford models.
