2004 Ford F-150 Ford F-150 2004

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2004 Ford F-150 repairs by problem area

Engine (22%)

Transmission and Drivetrain (18%)

Brakes and Traction Control (8%)

Suspension and Steering (16%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (7%)

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Chart based on 249 repairs.
See TSBs and recalls for the 2004 Ford F-150.

2004 Ford F-150 brake repair cost distribution

$2500+ (0%)

$1000 - $2499 (0%)

$500 - $999 (30%)

$100 - $499 (50%)

< $100 (20%)

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Chart based on 20 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford F-150 4dr Regular Cab 8ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

66340 mi

C $170
Rear Brake line. Driver side. 

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2004 Ford F-150 4dr Regular Cab 8ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

65000 mi

US $250
Replaced rear rotors and pads. 

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2004 Ford F-150 4dr Extended Cab 8ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

34000 mi

US $100
replace sticky caliper, front left 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

246000 mi

US $100
break fluid leaking at master cylinder, replaced 2ft end to end. 
67000 mi

US $120
Turned rotors, replaced front pads, LF caliper replaced AND 4WD solenoid 
82000 mi ABS light flashing and brake light lit. Control Module Fault was the code. 
121900 mi

US $400
front calipers 
148000 mi

US $400
New rear rotors, calipers, and pads. Also replaced parking brake shoes and readjusted line. 
159000 mi

US $500
Parking brake assembly on right rear fell apart. Replaced both side as well as cabling. 
176000 mi

US $636
Front brakes - calipers pads and rotors 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

137000 mi

US $100
Soft spongy breaks, quart of fluid was bled through the system disks resurfaced pads scuffed but not replaced 
86000 mi

US $800
ABS light came. Brake pedal pulsating. Change front left sensor. Did not fix. Had to change rotors both sides and both sensors. Learned that the rotors I put on new from auto parts were defective after on the truck for 4 month. 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

106000 mi

US $450
Occasional, inexplicable slight vibration at 50~60mph speed, building to dash-shaking vibration which was stopped by pulling over, backing up and resuming. Dealer replaced parking brake levers, lubed and freed mechanism and replaced parking brake shoes. 
32000 mi

US $220
RF outer brake pad worn. Metal on metal. Found caliper seized. R&R both front rotors & pads. 
50200 mi

US $600
rear shoe's failed to fully retract - burning the shoes. 

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2004 Ford F-150 4dr Extended Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

138260 mi

C $42
Front rotors and pads shot, springs heavily corroded, broke when removed, adjustment mechanism seized. Hell-of-a-time getting the rotors off. Bought drum brake kit from local Ford dealer. Springs alone were $62, but the entire kit was $42 - go figure! 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

85000 mi

US $632
Original brakes after 8 years needed new rotors and pads. Calipers were rebuilt. 
118800 mi

US $494
Rear differential speed sensor replaced along with wiring harness (corroded). Also had airbag wiring harness recall performed. 
155000 mi

US $600
Front rotors were warped when I purchased. New pads and rotors on all 4 wheels 
26000 mi

US $55
Right front brake caliper sticking causing pads to bind and overheat. Rebuilt caliper installed along with new pads. 

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2004 Ford F-150 Brake Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Ford F-150 problems occur, check out our car reliability stats.