2005 Subaru Outback Subaru Outback 2005

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2005 Subaru Outback repairs by problem area

Engine (29%)

Transmission and Drivetrain (19%)

Brakes and Traction Control (2%)

Suspension and Steering (29%)

Electrical and Air Conditioning (16%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (2%)

Chart based on 484 repairs.
See TSBs and recalls for the 2005 Subaru Outback.

2005 Subaru Outback engine repair cost distribution

$2500+ (7%)

$1000 - $2499 (23%)

$500 - $999 (15%)

$100 - $499 (29%)

< $100 (27%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 131 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Subaru Outback

Engine not specified

139000 mi

US $531
Tension bar and pulley system broke, breaking fan belt and killing battery 
113000 mi

US $2000
Second turbocharger. First one rpelaced at 35000 under warranty. 
87000 mi

US $1200
Head gasket 
93000 mi

US $600
Oil starvation, catastrophic engine failure. 

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2005 Subaru Outback 4dr Wagon

turbocharged 250hp 2.5L H4 5-speed shiftable automatic AWD

74800 mi

US $2300
The turbo completely failed and had to be fully replaced. An oil filter became clogged and the turbo wasn't adequately lubricated. The mechanic who worked on it could not discern the exact cause of the problem. 
90700 mi

US $1400
exhaust system rusted out and needed full replacement. had to wait extra days because the turbo exhaust is different than regular and it needed to be shipped from Japan. 
92700 mi

US $1421
Head Gasket Leaking Oil; replaced Head Gasket. Replaced Water Pump. Replaced Timing Belt. 
57000 mi

US $5500
Turbo failure which caused engine to fail. Towed to dealer. After battling with Subaru, they agreed to pay for half of the repair. 
120000 mi Engine began idling very rough. Threw CEL for too lean mixture, mis-fires on all 4 cylinders. Determined that vacuum hose had come off T connector under intercooler. Re-attached, cleared CEL, everything fine so far. Previously threw CEL for too rich mixture, so cleaned MAF with MAF cleaner. 
122000 mi

US $10
Had an oil leak, dripping on exhaust and smoking off, which dealer diagnosed as oil cooler gasket. Replaced it myself. Dealer was wrong, still have the leak. Suspect it is the valve cover gasket, so will do that in October some time. 
122000 mi

US $225
Determined my oil leak was a leaky right-hand valve cover gasket. Replaced that, and all four spark plugs while I was at it. Total pain in the butt with the engine in the car, but still worth doing it myself. $70 Had CEL. Replaced both the front and the back O2 sensors, and that seemed to fix it. VERY important if you do this to get a sensor wrench that fits a big breaker bar, and to get a bung tap just in case your threads are messed up. $155 
138200 mi

US $140
Replaced the radiator due to the upper hose connection leaking. The plastic had a crack. Replaced all the hoses, clamps, and coolant. Al inlet and outlet on engine were very crusted, and took some time to scrape off. Took some time, not hard 
139000 mi

US $539
Had a CEL showing a misfire in cyl 4, so replaced all the injectors, swapped the coil packs between 2 and 4, and replaced the #4 sparkplug. None of that worked; there is still a CEL with the #4 misfire. Had a CEL for #4 misfire, tried diagnosing myself, but no luck. Took to dealer for a leakdown test. They want to replace the long block for $7K; they think it is a broken ring land. I am looking at other options. 
95200 mi

US $30
Loose head bolt caused oil seepage 
84000 mi

US $9500
Rod knock and smudged up engine contaminated turbo. Required new engine and turbo. 
107000 mi

US $2000
had to replace the turbo 
111800 mi

US $525
head gasket replacement 
47000 mi

US $285
Replaced tumble generator valve - FP#14120AA050 
100000 mi Radiator developed a leak. Dealerships repaired under warranty. 
81000 mi

US $220
After about 10 minutes of driving the car would lose throttle response until turned off and restarted. Replaced Throttle position sensor. 
95000 mi

US $900
Problem: leaking from underneath timing cover. Replaced gasket. Replaced timing belt early since labor overlapped with leak repair. 
99000 mi

US $1700
Replaced timing cover gasket - turns out it was not replaced in 2017. 
94500 mi

US $600
Code P0011 AVCS error. Determined to be oil clogging the AVCS valves, performed oil flush procedure (Subaru TSB) 
97500 mi

US $400
Turbocharger replaced with good used unit 
103000 mi

US $250
Replace leaking valve cover gasket 
124500 mi

US $2050
radiator end tank blown, replaced. 
120500 mi

US $1800
Burned valve cylinder 3 replace and repair 
93000 mi

US $5134
Heads warped and turbo destroyed, possibly because repair shop installed the wrong thermostat two months earlier. Engine started running hot, which daughter ignored for two months. 
153760 mi

C $133
Spring loaded muffler clamp/coupling had a weak spring with heating / cooling and the gasket blew out. 

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2005 Subaru Outback 4dr Wagon

turbocharged 250hp 2.5L H4 5-speed manual AWD

132000 mi

US $400
Alternator belt broke. 
58700 mi

US $1450
Belt for the power steering pump replaced. 
60000 mi

US $1400
Turbo started making a lot of noise and had to be replaced. 
90500 mi

US $425
Replaced Timing Belt-----what a rip off--never had to replace a timing belt in my GM vehicle 
64000 mi

US $830
Radiator quickly developed significant leak. Radiator, coolant and nearby accessory belts replaced. 
145000 mi

US $1000
Replaced all four coil packs due to engine misfires. 
76000 mi

US $100
Check Engine Light indicated Evap Emissions Leak (loose gas cap). CEL would not go off without diagnostic and reset. CEL also disables cruise control when lit which is inconvenient. 
95000 mi

US $100
Sticky oil control [servo] valve for variable valve timing system (AVCS) on Bank 2 (drivers side). Part replaced. DIY labor = 10 minutes, difficulty = easy. Part cost = $100. Symptoms: CEL, rough idle, and hesitation. Diagnosed via legacygt.com. 
58000 mi Replaced ECU again, cooling fan staying on 
105000 mi

US $150
Threw accessory belt, harmonic balancer separating. Replaced harmonic balancer. 
106000 mi

US $140
Throwing CEL P0139, O2 sensor replaced. 
113000 mi

US $500
Tensioner seized causing power steering/alternator belt to slip 
95000 mi

US $120
replace serpentine belt 
82700 mi

US $150
Noisy pulley bearing was replaced 
88000 mi

US $2000
Noisy idler pulley under timing belt cover, so ended up having timing belt done at same time (as well as 90K services) 
19840 mi Fan relay would send voltage back to computer and damage it. Recall was not done soon enough, and computer was damaged. Waited two weeks for new computer. 
19840 mi new computer finally arrived 
32240 mi left and right generator valve motors 
32240 mi New generator valve motors installed. 
151000 mi

US $2500
New clutch installed. Aftermarket clutch lining wore out after approximately 60,000 miles 
176000 mi

US $2400
Replaced cracked up-pipe to turbo. Aftermarket flexible up-pipe cracked at the flex-joint. 

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2005 Subaru Outback 4dr Wagon

250-horsepower 3.0L H6 5-speed shiftable automatic AWD

69300 mi

US $216
Replace broken drive belt tensioner New drive belt 
187240 mi Catalytic converter error displayed in the form of an engine light. Light turned off after a few weeks. 
116000 mi

US $6
Repaired loose exhaust shield that was rattling 
138000 mi

US $2
Repaired loose exhaust shield using hose clamp 
139000 mi

US $40
Repaired leaking passenger valve cover using thin precision washers under bolt heads to compress original valve cover gasket further. The repair was very successful. 
160000 mi

US $1600
Ground straps for engine were worn/frayed 
46500 mi

US $437
Idler Pulley 
47675 mi

US $581
Car had rough idle. Serviced fuel injector system. Replaced spark plugs (very expensive!!). Problem remained. Went back to premium gas at mechanic's suggestion (had been using mid-level). Took awhile, but problem gradually disappeared. 
69440 mi O2 sensor malfunction sending error code to ECM. "Check Engine" on. Car still drives normally, but VDC and Cruise Control are off and their indicator lamps on/flashing. Erasing the code fixed the problem.  
76800 mi

US $560
Engine was leaking oil, replaced valve cover gaskets, serpentine belt, oil cooler seals 
86000 mi

US $450
pulley tensioner for serpentine belt failed. replaced pulley and serpentine belt 
96000 mi

US $100
Fuel pump case cracked causing fuel to leak when tank was full 
113200 mi

US $204
Busted hose to the radiator. Replaced busted hose and two other same age but still working hoses. 
125000 mi

US $400
Power steering went out and both BATTERY and BRAKE light warnings on console lit up. Dealer advised immediate delivery to shop. Idler pulley and tensioner pulley and associated belts were broken. Was told that the pulleys seized up and immediately snapped the belts. 
105400 mi

C $1400
 
113460 mi

C $1300
1 of 2 catalytic converters had to be replaced. After market product not available 
94240 mi

C $200
intermittent malfunction in TPS resulting in "limp" mode. CEL. OBD2 code P2135. Problem very hard to duplicate and to repair. 
100420 mi

C $150
CEL came on, after pulling the code, it was the front O2 sensor, passenger side that was the trouble. It was still the original part, thé driver side had been changed about 18 months ago. Problem solved with new sensor installed. 
159200 mi

US $160
Accessory drive pulley seized and resulted in failed FEAD (front end accessory drive) belt 
151500 mi

US $450
the computer was out of sync, thus forcing the car to shut down to "safe mode" and eventually die on the road. 

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2005 Subaru Outback 4dr Wagon

168-horsepower 2.5L H4 5-speed manual AWD

184000 mi

US $500
O2 sensor replaced 
66440 mi

C $720
Leaking oil pan gasket; estimated repair cost: 230$ Cracked alternator and AC compressor belts; estimated repair cost: $125 Changed the alternator and AC compressor belts 
69540 mi

C $280
The front oxygen sensor triggered an Engine Check light; the sensor has been replaced. 
71400 mi

C $950
Rough and low idle; injectors were cleaned. 
94000 mi

US $2400
replace clutch 
110000 mi

US $2500
replace leaking rear main seals 
101000 mi

US $260
Oil seal missing from dealer service @ 90,000 miles. Spark plug insulation ceramic broken, engine misfiring. All denied by Subaru dealer. 
129000 mi

US $1500
Water pump leaking, replaced. Thermostat replaced. Several leaking bits on the engine repaired: Cam seals leaked, were replaced. Oil on serpentine and timing belts, which necessitated replacement, too. Original belt tensioner replaced. Hydrolic line to clutch seeping, replaced. 
152000 mi

US $350
Bad coil cased misfire on #1 cylinder. Replaced coil, plugs, plug wires. 
82800 mi

US $130
The upstream O2 sensor needed replaced. The passenger side head gasket was leaking oil on to the exhaust. I replaced both gaskets. 
133920 mi

C $375
Oxygen sensor failed -- replaced with new part and computer reset 
140080 mi

C $600
Radiator fan motors stopped working -- replaced both. 
143220 mi

C $1200
Valve cover gaskets leaking 
74000 mi Check engine light alerted issue. Dealer said it was covered under extended warranty. Replaced at no cost. 
118000 mi CEL has been on for 3 weeks. Finally took to dealer. Informed catalytic converter was not running efficiently. Est $2800. Had replaced during recall 2yrs/42k ago. Exploring options. 
8000 mi Cruise control would shut off after about 30 seconds of use. Dealer fixed it at no charge by applying an ECU update (ECM CID E2ZJ113A), which not only fixed the problem, but made the cruise control work smoother than before. 
71700 mi Check engine light came on, was "catalytic efficiency low"... light reset, no repair, hasn't come on since -- may be related to recent recall that sometimes required replacement of the catalytic converters, which Subaru didn't do on mine. 
83300 mi Replaced cats under pzev warranty 
107000 mi

US $50
Started car to loud sound of stuck valve, immediately shut off and checked oil level (was fine). On restart, noise went away. Did an engine oil flush as precaution, no problem since. Worried about recurrence, but seems OK for now. 
111100 mi Cannot fill with fuel, problem with evaporative system. Mechanic unable to diagnose without special tools, told me to take it to the dealer. Haven't done so yet 
114000 mi

US $150
Could not add fuel more than about 1 gallon at a time before pump would shut off. Evap valve defective. Covered by PZEV warranty. 
58000 mi

US $82
replaced an A/C pulley 
76000 mi

US $85
catalytic converter was replaced 
30380 mi The car has had an exhaust rattle since I've owned it and when I took it to the shop for a service, they removed a broken heat shield from RH front exhaust. 
111000 mi

US $900
Catalytic converters (2 apparently) replaced under recall/warranty Head gasket replaced under after-market warranty, I paid $400 
124000 mi

US $170
Replaced the A/C pulley because its bearings were bad, causing funny noises. 

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2005 Subaru Outback 4dr Wagon

168-horsepower 2.5L H4 4-speed shiftable automatic AWD

58280 mi

R 25
exhaust pipe broken in middle - had been damaged and repaired by previous owner 
70000 mi Catalytic Converter Replaced 
88660 mi

C $12
Thermostat replaced as engine was running cold. 
89360 mi

C $750
Left and right head gasket replacement. 
71000 mi

US $1100
Needed new catalytic converter and oxygen sensor. 
193000 mi Took the car into the shop just to have an inspection done and see what kind of work needed to be performed in the future. The mechanic found that my cars oil leak was comin from the head gasket. No work performed. 
193000 mi

US $100
Exhaust had a hole in the pipe after the resonator. Bought a used oem cat back and replaced the old one with it. 
65000 mi

US $1100
full tune up, plus transmission service plus timing belt 
130000 mi

US $450
Heat shield was making noise. 
124000 mi

$1400
Cambelt replacement 
94000 mi Check engine light. Took to dealer they did not want to replace cat converted but charged me $100 to put on computer. has been a problem with this car for many many months. I would never get another subaru...pain in the a-- 
123000 mi

US $1700
Bad oxygen sensors, cat converter...subaru warrant to 152,000 as have cal. emissions model..also had timing belt, serpentine belts and front left wheel work done on car...so far so good... 
35000 mi check engine light due to air brush problem. Dealer fixed it, covered by warrantee. 
54000 mi

US $700
Malfunctioning mass air flow sensor. Warranty doesn't cover it after 3 years. This seems to be known problem for most subaru models. 
79300 mi loose muffler realigned. 
137000 mi

US $1150
Head gaskets 
181000 mi Occasional clunk in passenger's side axle. 
153760 mi Head gasket failure 
105000 mi Head gasket leaking. 
180100 mi

US $2300
Replace leaking head-gaskets, water-pump. 
79460 mi

C $600
Replaced worn alternator belt 
55000 mi

US $2600
Despite constant regular maintenance since day one my turbo blew at 37k miles. Subaru left me with the bill. I've found out that almost every other turbo is is blowing too. Don't buy this engine combo. 
127000 mi

US $5700
Thrown rod due to head gasket failure. New short block installed. 
60000 mi

US $1256
Trouble code was found to be related to carbon deposits in the throttle body. Throttle body was cleaned and inspected. 
195000 mi

US $1400
Head gasket was leaking oil and needed to be replaced. 
90000 mi

US $1200
Performed 90,000 mile service, found oil in spark plugs. Replaced valve cover gaskets. 
98000 mi

US $2000
Head Gasket, Water Pump, 105,000 mile service (early) 
169800 mi

US $3000
Head Gasket replacement 
90000 mi Check Engine Light - Needs new Catalytic converter. Will schedule Check Engine Light - Needs new Catalytic converter. Will schedule 
91000 mi

US $650
catalytic converter replacement. Dealer paid half of the cost. Subbed out to local exhaust shot, but is warrantying the repair themselves 

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2005 Subaru Outback 4dr Sedan

250-horsepower 3.0L H6 5-speed shiftable automatic AWD

110000 mi

US $2600
Head gasket 
34500 mi Rattle coming from under car at highway speeds (above 45 MPH). Heat shield under middle of car on side ripped off. Correct by installing large washer and rebolting. Will have the dealer look at it at next visit. 
36000 mi Replace heat shield that was ordered earlier. Took longer then expected to get the part (or it never was ordered the first time)? 
40000 mi Heat Shield on the exhaust(different area) needed to be tightend. 

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2005 Subaru Outback 4-door

turbocharged 4-cylinder manual AWD

50000 mi

US $107
cruise control not working 

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2005 Subaru Outback Engine Problems

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