2005 Volvo S40 Volvo S40 2005

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2005 Volvo S40 repairs by problem area

Engine (36%)

Transmission and Drivetrain (9%)

Brakes and Traction Control (5%)

Suspension and Steering (14%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (7%)

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Chart based on 182 repairs.
See TSBs and recalls for the 2005 Volvo S40.

2005 Volvo S40 body repair cost distribution

$2500+ (0%)

$1000 - $2499 (0%)

$500 - $999 (40%)

$100 - $499 (20%)

< $100 (40%)

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Chart based on 5 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

96300 mi sunroof drain was disconnected which caused the floors to fill with water. I have reconnected the drain and removed the standing water though the carpets and insulation under are still quite wet. I see from my internet search this common 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

43000 mi

US $660
Water was found behind the passenger seat. It was diagnosed to be a plugged sunroof drain pipe backflowing into the car. 
51000 mi The dealer removed the interior carpets and insulation, dried the vehicle, and cleared the sunroof drainage tubes that were blocked causing a leak 
64100 mi

US $175
I experience periodic blockage of the sunroof drainage tubes. Part of this service interval addressed this issue. 
82600 mi

US $732
Headlining delaminating - replaced entire headlining. 

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See TrueDelta's information for all Sedans
See TrueDelta's information for all Volvo models.

2005 Volvo S40 Body Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2005 Volvo S40 problems occur, check out our car reliability stats.