2005 Volvo S40 Volvo S40 2005

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2005 Volvo S40 repairs by problem area

Engine (36%)

Transmission and Drivetrain (9%)

Brakes and Traction Control (5%)

Suspension and Steering (14%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (7%)

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Chart based on 182 repairs.
See TSBs and recalls for the 2005 Volvo S40.

2005 Volvo S40 suspension repair cost distribution

$2500+ (16%)

$1000 - $2499 (16%)

$500 - $999 (16%)

$100 - $499 (26%)

< $100 (26%)

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Chart based on 19 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Volvo S40

Engine not specified

114700 mi

£2000
4 new shock absorbers 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 6-speed manual FWD

69000 mi

US $130
Replace front sway bar end links. Front right went bad. 
79000 mi

US $742
Replaced right side wheel bearings both front and back, both were bad, the front with excessive noise and flat spot and back had significant play. 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 6-speed manual AWD

2 wheel bearings failing at the same time. 
160000 mi

US $100
Replace passenger front wheel bearing. 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 5-speed shiftable automatic AWD

88660 mi

C $75
Rear sway bar end links replaced with new OEM grade links 
18207 mi L Front Wheel Bearing Replaced (Warranty) 
37200 mi Front Right Wheel Bearing Worn - Front Wheel Hub Assembly replaced. 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

124000 mi Right wheel bearing needed replaced. Had to grind off the existing one as it was rusted throughout. 
87000 mi

US $2000
Growling noise from rear of car while driving. Both rear wheel bearings worn. Both rear hubs replaced. 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

121520 mi

C $300
front strut 
80000 mi

US $3500
Replaced shocks, discovered problem at tire shop, $1800. 
101000 mi

US $3072
Left front spring broken, struts leaking and strut bearings binding on turns, bump rubber damaged. Replaced springs and struts with related bearings and bump rubbers. 
113500 mi

US $900
Front end noise, worse on left side, caused by worn wheel bearings. Replaced front left & right wheel bearings. 
81220 mi

C $350
Right rear wheel bearing was noisy and had to be replaced. Right lower arm clunky and the left rear shock absorber was shot 
59400 mi

US $960
Replaced worn lower control arm 
92900 mi

US $4200
strut shocks 
48980 mi

C $1200
Front shocks need replacing  

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2005 Volvo S40 4dr Sedan

143-horsepower 2.0L I4 5-speed manual FWD

64480 mi Replaced front shocks. One was leaking and the other was soft. Also timing belt change. 

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See TrueDelta's information for all Volvo models.

2005 Volvo S40 Suspension Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2005 Volvo S40 problems occur, check out our car reliability stats.