2005 Volvo S40 Volvo S40 2005

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2005 Volvo S40 repairs by problem area

Engine (36%)

Transmission and Drivetrain (9%)

Brakes and Traction Control (5%)

Suspension and Steering (14%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (7%)

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Chart based on 182 repairs.
See TSBs and recalls for the 2005 Volvo S40.

2005 Volvo S40 electrical repair cost distribution

$2500+ (3%)

$1000 - $2499 (17%)

$500 - $999 (17%)

$100 - $499 (30%)

< $100 (33%)

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Chart based on 30 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Volvo S40

Engine not specified

116000 mi

US $987
Alternator went out. Replaced with battery. Afterwards received deck error from CD player. 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 6-speed manual FWD

59000 mi

US $110
6 CD changer center spindle broke, subsequently would not eject CD's, replaced entire CD changer with used unit. 
75000 mi

US $1100
A/C was shorting out according to Dealer. A/C would intermittantly not blow cold. Dealer told me the whole unit needed to be repaired. $1100 repair at only 75,000 miles.  
81000 mi

US $2350
$880 to repair CD Deck error. I did not replace. alternator needed to be replaced. $880. did not repalce. traded car for a new Nissan 
105000 mi

US $200
AC would work fine for about 15-20 minutes of driving, then start to pull in hot air from outside. Compressor clutch was repaired. 
54000 mi

US $125
Software patch installed to fix AC sometimes blowing hot and cold at same time. Problem has happened twice. 
60000 mi

US $1214
Air conditioner compressor replaced.  Also leak onto carpet caused by AC drain hosed fixed. 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 6-speed manual AWD

89000 mi AC Compressor Clutch replaced. 
103000 mi

US $700
Battery was leaking, corroded battery and battery cables were replaced. 
111000 mi

US $1400
Alternator failed, replaced Alternator failed, killed battery 
117400 mi

US $400
Brake sensor replaced, reverse lights were intermittent. 
alarm would go off in the middle of the night, over and over! 
160000 mi Replace failed alternator. 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 5-speed shiftable automatic FWD

6000 mi Radio random lockups were repaired under warranty 
71000 mi Airbag sensor was not working on the passenger seat. Dealer reset it and is working fine. 
41000 mi

US $160
Trunk lock would not disengage, replaced trunk lock assembly. 
21700 mi cd charger 
24800 mi climate control reset 
45500 mi Replaced windshield wiper washers 

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2005 Volvo S40 4dr Sedan

turbocharged 218hp 2.5L I5 5-speed shiftable automatic AWD

13026 mi CD Player Replaced under Warranty 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed shiftable automatic FWD

61000 mi

US $125
Wipers could not be turned off, gas gauge went to zero (after just filling the tank), SRS airbag light on, trunk lid open light on. Found loose/faulty electrical wire. 
124000 mi

US $750
Alternator had to be replaced. 
87000 mi

US $2000
Air conditioning cycles off after 10-15minutes 

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2005 Volvo S40 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

80000 mi

US $3500
No AC. Replaced condenser. $1700. 
113500 mi

US $900
Rear passenger taillight out. Replaced. 
120000 mi

US $42
Replaced right headlight. 
92800 mi

US $140
Symptom was power steering pump stopped working. Diagnostic codes and battery load test indicated failing battery. 
79360 mi

C $350
AC compressor clutch burnt. Squeaky accessory drive belt possibly due to missing engine splash guard. 
104160 mi

C $300
Battery died and had to be replaced. 
46500 mi Alternator. 

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2005 Volvo S40 4dr Sedan

123-horsepower 1.8L I4 5-speed manual FWD

55800 mi

€600
Replaced alternator. When sold the 'brake failure, engine stop' message still came up from time to time. Shop couldn't diagnose even with code. When it happened indicators and wipers wouldn't work or wouldn't turn off. Or the car wouldn't start for up to three days. 

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2005 Volvo S40 4-door

5-cylinder automatic 2WD

31000 mi Replaced faulty passenger airbag sensor. 

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See TrueDelta's information for all Volvo models.

2005 Volvo S40 Electrical Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2005 Volvo S40 problems occur, check out our car reliability stats.