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Chart based on 81 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
Pressure sensor clogged for cylinder 1. Replaced glow plug sensor and fuel injector.
81000 mi
US $1000
Sensor / control for air intake went bad. Needed to replace entire intake manifold to fix.
84000 mi
US $918
Throttle body replaced.
91000 mi
US $300
Recall for snowflap on air intake, and update for VW emissions settlement.
117000 mi
Replace turbo charger. Covered under extended warranty as part of VW settlement.
119604 mi
Check engine light came on. Diesel particulate filter (DPF) clogged w/ soot. Replaced DPF and EGR filter.
21000 mi
TDI engine. Twice in one week it would not start. Engine would crank then stop with a hard jerk. Started after sitting 5 mins, ran rough for 1 min. Found 2oz oil/water mix in intercooler pipe. Dealer could not replicate symptom or diagnose.
32000 mi
Replaced intercooler and intake piping to prevent accumulation of moisture which rendered the car inoperable in low temperatures. Covered under tsb released in May.
99000 mi
US $193
Glow plug failed causing CEL, reduced power, and stumbling at speed.
112000 mi
US $163
moisture accumulating in intercooler during cold weather. hydrolocks engine and prevents starting. TSB exists. dealer installed the "revised" intercooler but it still happens. stranded three times. no long term fix.
74000 mi
US $800
emissions failure light traced to bad glo plug - dealer rec'd replace all 4 (he said 5?)
NOT to do with VW emissions peroblem
82200 mi
emission sensor gone bad - car would not pass state emissions inspection. Further problem after repair that catalyst sensor would not reset so car will still not pass - they say you just have to drive it - 650 miles so far and no reset yet. Update: reset after 1,100 miles.
40000 mi
Hydrolock, leading to bent connecting rod. Was probably caused by fluid in intercooler. Engine replaced under warranty. Intercooler upgrade kit ordered, will be installed upon receipt.
52000 mi
US $420
TSB for Intercooler, install Cold Weather Kit. Check engine light error code P0142, EGR efficiency error. Code went away for a few days, the came back. Next diagnosis was to change EGR valve (there are two on this car), I didn't bother finding out which one, traded the car instead.
49500 mi
US $100
Check engine light came on. Took to dealer and found that Exhaust Flap was stuck open. Part was replaced, covered under extended warranty. My deductible was $100, total cost was about $680
55000 mi
US $85
MIL lamp turned on. A few days later, car entered Limp Mode, Glow plug lamp lit. Car ran fine on next ignition cycles (MIL remains on). Told at dealership that Intake Manifold needs replacement. Cost would be $1100. Did not repair.
112000 mi
US $1100
Check Engine Light remained on. Car went into limp mode (No acceleration) every ignition cycle. Fault showed intake manifold was faulty. Replaced Check Engine Light remained on, Glow plug flashing. Car went into limp mode (No acceleration) every ignition cycle. Fault showed wastegate solenoid was faulty. Replaced Check Engine Light remained on, Glow plug flashing. Car went into limp mode (No acceleration) every ignition cycle. Fault showed differential pressure sensor was faulty. Replaced
10000 mi
Updated ECU
8000 mi
Problem with EGT sensor, software updated under recall.
9000 mi
Replacement EGT sensor was faulty.
60500 mi
MIL light came on during extremely cold weather in Boston. The codes were P048A and P047F, for auxilliary emissions controls. (Butterfly valve or its sensor's malfunction; between the two cat. converters in exhaust system).
33300 mi
Car had intermittent CEL, diagnosed as faulty exhaust flap, replaced under warrenty
35200 mi
US $400
number 3 oxygen sensor went bad, tripped a CEL
32000 mi
US $275
car had the infamous intercooler icing problem, dealer charged to diagnose, but VW sprang for the repair kit, which may or may not be effective. Great car but cannot rely on it.
61380 mi
Exhaust Flap was sticking - Known problem/recall
62000 mi
-VW Emissions Recall
-Repair of emissions system
-Approved fix / Programming
72000 mi
check engine light, replaced the intake manifold. car is still in the shop however, the issue I brought the car in for was not resolved(an intermittent metallic clicking) coming from the engine bay.
72800 mi
separating flywheel
26900 mi
replaced exhaust flapper
30000 mi
CEL came on. Dealer replaced glow plug in cylinder 4.
60000 mi
US $100
exhaust gas temperature sensor
88000 mi
US $100
Exhaust gas temperature sensor replaced.
78000 mi
Exhaust flap was sticking--replaced for free on manufacturer extended warranty
40300 mi
Starter engaged, motor turned over and started but ran for only 20 seconds. This repeated 3 times after which it was towed to dealer. Car sat outside in below freezing temps for 2 days (because it occurred over weekend). The first dealer only found a drained battery. Car was subsequently seen by my regular dealer who diagnosed iced intercooler intake as the cause. Cold weather mod kit was installed which to date has solved problem.
21000 mi
ECM reflash, possibly to address part-throttle hesitation.
38000 mi
US $366
Boost hose between turbo and intercooler rotted out.
39500 mi
EGR filter failed low pressure test. Not covered under federal 8/80 warranty, but VW agreed to pay given that car would not pass MA emissions test without replacing expensive EGR filter.
40000 mi
CEL back on less than 30 days/1 month after EGR filter replacement. Dealer says Diesel Particulate Filter failed. Car goes in Jan. 7 for new DPF and EGR filters, both this time under emissions warranty. Will I keep this car?
40300 mi
Dealer replaced failed Diesel Particulate Filter, failed EGR filter and one sensor. Covered under 80k emissions warranty.
49000 mi
US $466
Exhaust gas temperature sensor failed. Replaced.
96500 mi
US $2410
Intercooler hose leak at metal fitting. Hose replaced.
161700 mi
US $735
Replaced intake manifold because of sticking EGR shaft causing check engine light
183800 mi
US $250
Replaced ignition key cylinder
249900 mi
US $842
Replace turbo boost control module
5000 mi
Car hesitates under load at 21/2200 RPM,documented on TDI forum.Dealer says "no such problem" and probably didn't check anything but codes and since there was no "check engine light", there was no problem.Told the internet is not
Environmental calibration and reader in exhaust system
33200 mi
Exhaust pressure flap failed and set engine warning lamp and fault code
42000 mi
broken wire on solenoid connector on turbocharger, turbo pressure sensor fault, wire and connector repaired
56000 mi
Replaced fuel pressure sensor in manifold
73000 mi
US $65
EGR pressure differential sensor gone bad. Replaced with new part
79000 mi
changed the exhaust sensor
129800 mi
US $340
Exhaust sensor failed
96300 mi
The throttle cutting DPF warning light came in at about 98k in November but hasn't resurfaced.
65000 mi
US $790
Oxygen sensor was replaced
133000 mi
US $5242
Hpfp fragmented and sent metal flakes throughout fuel system. This was a known faulty hpfp, but their extended warranty ended at 120k. I was never notified of suspect fu
91000 mi
US $85
Car threw a MIL for a failed cylinder 1 pressure sensor. Replaced the #1 glow plug, as the sensor is built into the glow plug.
112700 mi
US $2200
DPF cracked w/ clogged EGR (P0401 code).
36120 mi
Exhaust flap replaced under VW warranty program
13000 mi
Check Engine light came on again. Same problem as before dealer said they need to order parts.
41000 mi
Engine shut down on highway. CEL/MIL and fuel system lights flashing. Car would crank but failed to start. Towed to VW dealer. Diagnosed as High Pressure Fuel Pump failure and complete fuel system clean out required.
50700 mi
Turbo charger on the TDi engine went out.
84000 mi
Diesel Particulate Filter (#6) and EGR Filter (#4) replaced.
134000 mi
US $900
Replaced intake manifold due to stuck runner arm. TDI Diesel engine needs intake manifold replaced eventually anyway due to build-up. About $450 for the part and $450 for the labor.
164000 mi
US $2300
Lost turbo power while driving; 2 days of diagnostics revealed bad wire going to injector and a bad part in the turbo system; replaced both
1000 mi
Found 02 sensor fault code when scanned with my vcds 3 days after delivery. Check engine light came on 5 days after delivery. Dealer tried software flash, no help. Dealer installed new rear O2 sensor, problem fixed.
36580 mi
Replaced rear O2 sensor - 1K0 998 262 AE
53720 mi
Flap system became faulty - stuck open or closed (can't remember!) I checked it with VAGCOM so went prepared. I knew the extended warranty existed in the U.S> so I was happy to see it "crossed the border".
53340 mi
C $270
Electrical fault one glow plug - replaced.
101680 mi
C $450
Oxygen cel
122120 mi
p2015 Intake Maifold runner Ckt Position
3000 mi
Found out that previos visit for electrical smell and radiator fan running was likely normal and related to burning of stored particulate exaust matter.
58000 mi
US $750
Bad fuel injector
86700 mi
Exhaust flapper valve. Check engine light.
28520 mi
iced up intake due to moisture with subsequent melting causes water in the injection system. This could lead to severe engine damage due to hydrolock. problem known to vw no solution available yet. problem known in the forums
53320 mi
iced up intercooler hose has been replaced with completely new intercooler and its connection
77500 mi
Fault Code cleared
91980 mi
C $100
turbo actuator position sensor G581 replaced
119040 mi
Turbocharger Boost Control Position Sensor Circuit intermittent.
Actuator Module for Turbocharger 1 intermittent.
122440 mi
C $650
Flap from the revised intercooler leaked air i.e. vacuum not held.
124000 mi
C $500
Exhaust pressure flap
166180 mi
C $1500
Exhaust valve (EGR Valve N18) needed to be replaced (for the second time)
35300 mi
US $775
Fuel pump and serpentine belt.
50700 mi
Turbo system failed, whole turbo system replaced under power train warranty.
41000 mi
Saw metal flakes in fuel when changed the filter, suggesting that the HPFP was starting to fail, but VWOA refused to OK a repair until there was a failure. When it fails it will destroy much of the fuel system. So I got rid of the car.
55600 mi
US $500
Repair to the exhaust system.
78000 mi
Fuel system, something with the fuel line I think.
fuel tank level sensor bad, when filled up and restarted it showed off-scale. after second start-stop cycle, the indicator came back in range. dealer replaced with new part, told it was manufacturer defect and all covered under man.warr. when cold, coasting downhill in 3rd gear engine stumbles while speed is steady, with steady pressure on accelerator. intermittent, only happens when cold so dealer can't replicate or diagnose yet.
19840 mi
car failed to start after having been driven long distance, parked in cold for 4 hr. shop diagnosed as water trapped in intercooler/intake, said no fix currently, but problem seen numerous times with same intake design
Repair oil leak. Gaskets at oil filter housing and oil cooler replaced.
27300 mi
Upon starting, engine ran very rough, triggering check engine light. Driven to dealer. Faulty ignition coils found on 2 cylinders. All 5 ignition coils replaced under warranty.
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