Volvo S60 Volvo S60

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Volvo S60 repairs by problem area

Engine (30%)

Transmission and Drivetrain (10%)

Brakes and Traction Control (4%)

Suspension and Steering (23%)

Electrical and Air Conditioning (21%)

Paint, Rust, Leaks, Rattles, and Trim (5%)

Other (6%)

Chart based on 1559 repairs.
See TSBs and recalls for the Volvo S60.

Volvo S60 other repair cost distribution

$2500+ (1%)

$1000 - $2499 (5%)

$500 - $999 (8%)

$100 - $499 (18%)

< $100 (68%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 79 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2020 Volvo S60 4dr Sedan

twincharged 313hp 2.0L I4 Plug-in Hybrid 8-speed shiftable automatic AWD

23879 mi Charging port door latch replaced for "hard to open". 

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2017 Volvo S60 4dr Sedan

turbocharged 240hp 2.0L I4 8-speed shiftable automatic FWD

13000 mi A few of my windshield washer jets weren't working. They fixed it (though I didn't exactly understand what they did). 

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2016 Volvo S60 4dr Sedan

turbocharged 325hp 3.0L I6 6-speed shiftable automatic AWD

3500 mi

US $550
Hit pothole and bubbled the sidewall of front tire. Tire was replaced under Warranty Hit pothole and bubbled the sidewall of front tire. Tire was replaced under Warranty. Had front alignment done with new tire. 

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2014 Volvo S60 4dr Sedan

turbocharged 250hp 2.5L I5 6-speed shiftable automatic FWD

11000 mi Right rear window popped when rolling up and down. Dealer R/R bracket. 

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2013 Volvo S60

Engine not specified

8500 mi Loose bolt on frame causing audible body flex creaking on turns 

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2013 Volvo S60 4dr Sedan

turbocharged 325hp 3.0L I6 6-speed shiftable automatic AWD

45200 mi Wheels were not round from prior pothole repairs. 

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2013 Volvo S60 4dr Sedan

turbocharged 300hp 3.0L I6 6-speed shiftable automatic AWD

16740 mi Drivers door lock not unlocking 

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2013 Volvo S60 4dr Sedan

turbocharged 250hp 2.5L I5 6-speed shiftable automatic FWD

8900 mi sound from under the hood when you open the door. engine off, no keys in ignition. dealer says this is normal, but I've heard it in no others. 
738 mi Car stalled, would not run. Required towing to dealership. Problem ECM-P008700 Fuel Rail/system pressure too low. Dealership did ECM upgrade... 
40000 mi Trunk was hard to open. Trunk shock absorbers were replaced. 

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2013 Volvo S60 4dr Sedan

turbocharged 250hp 2.5L I5 6-speed shiftable automatic AWD

23000 mi keyless go for driver door stopped working 
36000 mi

US $165
Tire was damaged beyond repair. The problem with 2013 Volvo S60 that it has a well for spare tire, but not a spare tire. Volvo gives you a can of tire repair, that I've heard destroys the wheel, after repair. By the time you get to gas station to add pressure when tire punctured, the tire is ruined. I blame it on Volvo's insanity not to supply spare tire with a car nor run flat tires. 

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2012 Volvo S60 4dr Sedan

turbocharged 325hp 3.0L I6 6-speed shiftable automatic AWD

12260 mi Unidentified repair. 

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2012 Volvo S60 4dr Sedan

turbocharged 300hp 3.0L I6 6-speed shiftable automatic AWD

6100 mi Passenger side mirror makes jerky chattering noise when tilting 
82000 mi

US $200
Straighten 2 alloy rims due to hitting pothole with 35 series tires that are standard equipment on the S60T6 

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2012 Volvo S60 4dr Sedan

turbocharged 250hp 2.5L I5 6-speed shiftable automatic FWD

24000 mi Rubber seal around brake light on rear windscreen fell off 
18000 mi Driver side rear door would not lock. Technician found connection cable to be loose. Problem was corrected. 

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2007 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 6-speed shiftable automatic AWD

27000 mi Wiper blade hit trim. Not fixed. 
29000 mi Wiper arm was bent, fixed. 
31300 mi Yellow leak. Nothing found. Blocks in window replaced. 
29000 mi

US $25
Windshield washer nozzle bracket holding driver side washer fluid spraying nozzle in place spontaneously broke. Nozzle did not spray onto windshield as a result of broken bracket. Bracket and nozzle are one piece, so replaced entire nozzle. 
24000 mi passenger door lock mechanism failed. Unable to lock or unlock door with fob or button. 

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2007 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

38805 mi Radiator was replaced under warranty at 38,805 miles.the side tubes had separated from the fin section. Total repair time was 3 hrs. 

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2007 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic FWD

60700 mi Replaced front passenger seat belt Replaced seat rails for driver's seat 
55000 mi Cupping noise from passenger side wheel area. Noise occurs while driving at low speeds and going over small bumps and/or driveways. Dealer could not replicate the noise. 
101400 mi

US $900
Rear driver side door wouldn't lock. Rear driver side door lock replaced as well as driver side module & switch. 

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2006 Volvo S60 4dr Sedan

turbocharged 257hp 2.4L I5 6-speed manual FWD

62000 mi

US $1300
The strut holding up the hood was broken. 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

66150 mi

US $100
Replace broken gas door hinge. 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD

62620 mi Impending repairs prompted sale of car. 

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2006 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic AWD

105000 mi Washer fluid bottle broken, leaks 
143000 mi

US $190
I don't remember. 
100400 mi

US $300
I don't remember what the problem was but they recommended more than I could financially handle so they agreed to repair what they could to ensure the car was safe and recommended I return for the remaining work. 
109000 mi Car didn't drive well. The mechanic informed me the car was not safe to drive faster than 30-40 miles an hour, that it needed a great deal of expensive repairs and suggested I immediately trade the car. 

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2006 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

9300 mi Fuel door hinge replaced. 

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2005 Volvo S60 4dr Sedan

turbocharged 257hp 2.4L I5 5-speed shiftable automatic FWD

95000 mi

US $350
Key would not come out of ignition. Disassembled steering column found shift interlock cable binding not allowing key release. Disassembled center console found release mechanism binding.Cleaned and lubricated. 
204000 mi

US $637
broke front passenger door window regulator trying to open window when frozen. R&R Window regulator 
43000 mi

US $5
Loose vacuum lines underneath the chassis, which were easily secured using standard metal P-clips from the hardware store. 

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2005 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

75000 mi

US $5
Leak in windshield washer fluid system. 
77000 mi

US $100
Windshield washer pump corroded, breaking the tank in the process. Replaced with used tank from a junk yard and an OEM pump. 

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2005 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic AWD

42026 mi cel on - check gas cap messages - dealer checked software only - blamed loose gas cap 
44544 mi replaced rusted wheel lug nuts 
51142 mi

US $77
parking brake shoe broken - replace parking brake shoes replaced propeller shaft - dealer broke it installing oil pump 
54411 mi replaced parking break shoe springs due to faulty install 
53000 mi Replaced front wheel bearings. Left front on Monday, Right fronton Wed. No charge to me. Covered under Volvo CPO.  

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2005 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

84000 mi

US $276
Repaired headlight washer nozzle, pump and cover 

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2004 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 6-speed manual AWD

65300 mi

US $30
Replaced both windshield washer nozzles - one cracked and not completely attached, the other was not dispensing with maximum power. 
66000 mi

US $40
Driver and passenger front windows both derailed due to improper re-installation of window trim by tinting shop. Replaced all four nylon regulator sliding blocks. Replaced trunk assist struts due to weak original units. 
15000 mi windshield replaced under warranty - cracked while in the shop for an oil change. Service manager said it was a stress crack from improper installation at factory. 
112500 mi

US $20
Passenger window plastic mounting blocks cracked causing window to fall inside door. 

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2004 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

168600 mi

US $6500
Replace front driver seatbelt latch 
33000 mi The gas hose falls into the body of the car, has to be pulled out. 
50000 mi

US $77
passenger side mirror fell out. Could have just reglued mirror piece but bought entire assembly(glass and plastic) from IPD for $77. Found out later just glass was available for less 
60000 mi

US $5
driver side mirror popped out. Luckily I retrieved it and reglued with gorilla glue 

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2004 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD

133300 mi

US $130
Replaced driver side rear view mirror. The glass of the mirror simply dropped out...it delaminated. 

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2004 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic FWD

82000 mi

US $400
Inside door handle of right rear door was not working. Turned out to be a broken cable inside door. 
101000 mi

US $1800
Broken driver's door handle. Cable had slipped inside door; reattached 
141000 mi Headlight wipers not functioning. Had them removed to meet Maine's inspection standards. 
16120 mi Headlamp wiper motor replacement (Volvo climate package accessory). repair completed under warranty. 
35960 mi Replace driver side wiper arm 
41540 mi

C $50
Replace driver side wiper arm 
48980 mi

C $72
Replaced broken driver side wiper. Replaced broken driver side wiper. 
51460 mi

C $274
Replacement of broken power folding mirror assembly. Replacement of broken power folding mirror assembly. 
55800 mi

C $680
Replaced windshield. Volvo glass pits very easily, replaced with a PPG glass instead. 
78120 mi

C $120
Replace drivers door check (arrests door when opening). Replace drivers door check (arrests door when opening). 
125000 mi  

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2003 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

45000 mi Replaced Fuel Door hinge under warranty. Sounded like a common problem. 

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2003 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

111300 mi Car died - check eng light on - won't stay running.  Winter/Weather button not working - not sure of repair  

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2002 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed manual FWD

129000 mi

US $200
Drivers side door handle did not open door - repair required replacement of entire door panel - mechanic repaired utilizing zip ties at fraction of cost. 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic FWD

117000 mi Noise - a bit like a vacuum leak - mostly from drivers side. Steering column boot came loose. 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic AWD

64000 mi

US $781
Column lock replacement. Safety interlock cable replacement. 
87000 mi

US $295
Gas filler door fell off, when opened in our driveway. Therefore it was recovered undamaged, but required parts to re attach it. 

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2002 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

75000 mi battery changed, 8 and half year old, original 

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2002 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

103000 mi

US $1600
Adjusted and aimed headlights 
119000 mi hood cable broke, dealer ordered parts, I installed  
124100 mi I mentioned when going over pothole (etc) car would feel like I was driving on ice or oil for a second or two. my tires were bad, sd I was going to get new ones. Only changed oil. 
78000 mi Driver side door handle not functioning. Originally repaired with wire holding mechanism in broken clip. Repaired permanently with cotter pin after drilling into broken clip and glue on other side. 
108000 mi both front door handles came undone, doors could only be opened from outside 

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2001 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed shiftable automatic FWD

87420 mi 1) boot unable to open 2) driver door latch broke 
164031 mi

US $1224
CamShaft Seal Timing Belt W/ Tensioners and Rolers Oil Trap Hose's Breather 

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2001 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed manual FWD

131000 mi Loose connection in frt suspension caused loud scraping/grinding noise. Sounded like the wheel would fly off any minute. Shop tightened everything up and noise went away. 

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2001 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

122760 mi

C $40
Replaced broken/failing trunk lid struts with aftermarket parts. 

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2001 Volvo S60 4-door

6-cylinder automatic AWD

102000 mi

US $700
Heater core replacement 

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See TrueDelta's information for all Volvo models.

Volvo S60 Other Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Volvo S60 problems occur, check out our car reliability stats.