| 1 | 0 | 3 | 4 | 3 | 4 |
2004 Volvo S60 repairs by problem area
Engine (27%)
Transmission and Drivetrain (10%)
Brakes and Traction Control (5%)
Suspension and Steering (29%)
Electrical and Air Conditioning (16%)
Paint, Rust, Leaks, Rattles, and Trim (6%)
Other (7%)
Chart based on 348 repairs.
2004 Volvo S60 repair cost distribution
$2500+ (5%)
$1000 - $2499 (13%)
$500 - $999 (14%)
$100 - $499 (38%)
< $100 (30%)
Chart based on 256 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2004 Volvo S60
Engine not specified
| Volvo S60 in Texas, United States Feb 2012 - Apr 2012 | |||
| Apr 2012104000 miUS $500 | Needed to replace worn rubber joints in front suspension. | ||
| Volvo S60 in Pennsylvania, United States Jul 2011 - Oct 2011 | |||
| Aug 201190000 miUS $700 | There were multiple independent problems. Stereo just "broke" (whatever that means). Cruise control- broke. Car alarm system- broke. | ||
| Volvo S60 in South Carolina, United States Dec 2009 - Apr 2017 | |||
| Jan 201043000 miUS $400 | Sunroof drain line was blocked causing leaks to passenger front floorboard. Had to remove seats and all carpet and use dehumidifier in sealed room to dry out. Blew out drain lines with compressed air. $400 in repairs | ||
| Aug 201378900 miUS $800 | Central Electronic Module failed. AC stopped running. Power windows quit working. Car "limped down the road". Fuses also blown. Dealership wanted ~1,500 to fix. Fixed w private mechanic for 1/2 with reman part from Canada. | ||
| Volvo S60 in Ohio, United States Nov 2010 - Dec 2010 | |||
| Dec 2010115000 miUS $3600 | SRS airbag module damaged,have to put new module which costs $1900. Its Bevel gear makes loud sound & replacing cost $2000. I sold the car back to dealer from whom I purchased. Really very bad experience with Volvo. | ||
| Volvo S60 in New Jersey, United States Sep 2007 - Mar 2010 | |||
| Oct 200732000 mi | Car wouldn't start. 3rd time in 6 months its been towed to the shop because of computer problems, supposedly fixed this time. | ||
| Volvo S60 in Rhode Island, United States Jun 2013 - Jul 2013 | |||
| Jul 2013134000 mi | Turbo intercooler hose crack and letting in air reducing performance and leading to hard starting Code 0073 and ABS warning. Car will turn over but won't catch after heavy city driving. After 30 min. car runs but keeps showing code. | ||
2004 Volvo S60 4dr Sedan
turbocharged 300hp 2.5L I5 6-speed manual AWD
| Volvo S60 in Pennsylvania, United States - Jun 2009 | |||
| Feb 200940000 mi | shifter cables were replaced because there was excessive vibration in the shifter when driving in 5th gear. | ||
| Jun 200950000 mi | Alarm system module. Alarm siren was randomly going off and the sunroof stopped working. | ||
| Volvo S60 in Michigan, United States Dec 2016 - Dec 2021 | |||
| Mar 2017119545 miUS $160 | Noisy bearing, replace both | ||
| Aug 2017128000 miUS $300 | replace LF ball joint Fuel pump sealing ring cracked. Fuel pump replaced. | ||
| Sep 2021166000 miUS $1000 | Replace shocks 4 corners | ||
| Volvo S60 in Michigan, United States Jul 2012 - Sep 2016 | |||
| Dec 201399000 miUS $2600 | Clutch slave cylinder failed. Replaced slave cylinder, clutch and pressure plate, angle gear collar sleeve, misc seals. Replaced rear main seal (no additional labor) Replaced timing belt, tensioner and water pump. Also replaced accessory drive belt and tensioner--latter had started to fail. Power steering leak. Replaced high pressure return line to reservoir. | ||
| Jun 2014106000 miUS $200 | LF Outer tie rod end failed. R&R tie rod end, 4 wheel alignment | ||
| Jan 201691500 miUS $200 | Replace left inner tie rod end, alignment | ||
| Volvo S60 in Pennsylvania, United States Aug 2012 - Jul 2014 | |||
| Sep 2012105000 miUS $35 | I accidentally unplugged the airbag wire on the driver's seat, and an SRS light came on. Took it to the dealer and had them reset the light. | ||
| Oct 2013119500 miUS $1300 | Clutch needed to be replaced. The slave cylinder failed, causing brake fluid to leak onto the disk. The disk broke in half when it deteriorated from the fluid. | ||
| Dec 2013122000 mi | Passenger's Side DRL bulb blew. | ||
| Volvo S60 in British Columbia, Canada Feb 2007 - Sep 2014 | |||
| Jun 200743400 mi | Replace ring gear, hesitation on acceleration and replace heater/AC blower | ||
| Apr 200952080 mi | HVAC blower motor replaced. | ||
| May 200952080 mi | Faulty fuel pressure sensor - covered under a recall notice.| | ||
| Volvo S60 in Wisconsin, United States Oct 2009 - Mar 2011 | |||
| May 201070000 miUS $435 | Fuel pressure rail sensor went bad causing check engine light and slight stumbling... | ||
| Jun 201071000 miUS $153 | CEL came on. Had to reflash OBD system to latest version. Claimed intermittent fault in cooling system that will be fixed when component finally fails... | ||
| Oct 201076000 miUS $653 | Top engine/motor/transmission mount was replaced due to wear. It allowed the engine to move with regard to the transmission so there was a clunk noise when shifting 1-2. | ||
| Jan 201169500 miUS $500 | Engine stumbled in 5&6 gear at 10-12 lbs boost. Thought was fuel delivery problem but no engine light and over a week of diagnostics revealed nothing. Minor tune-up items installed w/out affect. Suggested dealer for repair, trip 2. Unresolved prob.1. Dlr usd more sophist diagnostic eqpmnt to ID problem as cracked coils 3of5) and replaced thm. Car now runs as new. | ||
| Volvo S60 in Saskatchewan, Canada Dec 2010 - Jun 2013 | |||
| Jun 201252700 miC $450 | Both sides, rear wheel bearing replaced. | ||
| Volvo S60 in California, United States Feb 2010 - Jul 2011 | |||
| May 201039000 miUS $4400 | front struts broken | ||
| Volvo S60 in Ontario, Canada May 2011 - Jun 2011 | |||
| Jun 2011111600 miC $600 | Angle gear sleeve repair | ||
| Volvo S60 in Alabama, United States Apr 2010 - Apr 2017 | |||
| Jan 201050000 miUS $250 | cracked factory 18"x8" wheel due to harsh suspension. not due to pothole or large impact. | ||
| Mar 201165000 miUS $200 | (18"x8") factory wheel cracked due to overly stiff suspension. not due to pothole or specific large impact | ||
| Apr 201270000 miUS $2400 | Replaced both left and right rear wheel bearings after complete failure of both. | ||
| Jun 201270000 miUS $600 | Replaced 3 faulty ignition coils | ||
| Feb 201380000 miUS $350 | Front sway bar failed and had to be replaced. | ||
| Apr 2017140000 miUS $700 | front strut passenger side | ||
| Volvo S60 in Pennsylvania, United States Dec 2009 - Sep 2011 | |||
| Aug 201072900 miUS $700 | Drivers window track/guides/motor was damaged, and so was replaced. | ||
| Sep 201181000 miUS $2500 | Clutch slave cylinder failure. Unable to engage the clutch, drive the car. Sold to the local Volvo expert for $2500 less than fair value if the car was in good working order. I would not have sold the car except I now have company car. | ||
| Volvo S60 in Colorado, United States Nov 2010 - Nov 2011 | |||
| Dec 201049000 miUS $150 | Front suspension was making clunking noise. Had car checked and determined upper spring mounts and tie rod end links worn. Replaced both. Problem fixed. Car would intermittently have weak battery, lose memory in radio, lose memory in Trip ODO. Troubleshot and found bad crimp connector and engine end of long positive battery cable. Soldered connector. Problem fixed. | ||
| Nov 201163000 mi | Sold car because a close friend who has a Volvo repair shop told me that the clutches tend to fail, and replacing them costs over $3,000. Clutch failed two months later. | ||
| Volvo S60 in Pennsylvania, United States Jun 2010 - Apr 2011 | |||
| Jul 201062000 miUS $1100 | Slave/Throw out started to squeal, it was on its way out. While transmission was out, I replaced everything except the dual mass flywheel, I had it cut. Should I just have replaced the slave (Control Cylindar) and its Air Vent Tube, $700. Slave/Throw out started to squeal, it was on its way out. While transmission was out, I replaced everything except the dual mass flywheel, I had it cut. Should I just have repalced the slave (Control Cylandar) and its Air Vent Tube, $700 | ||
| Mar 201173000 miUS $520 | On passenger front side of inner portion of subframe; there are 3 lines that run along it, 2 are related to power steering and are aluminum. One line popped out of bracket and was rubbing along transmission creating a whole in the line. | ||
| Volvo S60 in South Dakota, United States Mar 2013 - Jun 2014 | |||
| Jan 2014US $2500 | I repaired and maintained multiple things. Front left cv axle, front struts (complete), Tie rods, ball joints, Control arms, sway bars and end links all replaced. Plus complete tune up including timing belt and tension pulley. Speed sensor. | ||
| Jun 201483000 miUS $900 | Replaced inner and outer tie rods, control arms, and lower ball joints. Also had to replace both front left and front right cv axles. | ||
| Volvo S60 in Massachusetts, United States Nov 2013 - Sep 2019 | |||
| Jan 2014112000 miUS $600 | Timing belt, idlers, water pump, serpentine belt, spark plugs, upper engine mount replaced lower control arm drivers side front because rubber bushing wore out replaced emergency brake cable which seized up. | ||
| Feb 2014112500 miUS $20 | Passenger window plastic mounting blocks cracked causing window to fall inside door. | ||
| Aug 2014117300 miUS $300 | inner and outer tie rod ends with alignment right front wheel bearing very noisy | ||
| Nov 2014122000 miUS $1200 | Replaced clutch disc, pressure plate, flywheel, slave cylinder, angle gear coupling, resealed angle gear. Angle gear input spline was bad but since I did not have another unit, I reinstalled it. Installed a rebuilt angle gear assembly. Input spline shaft on existing was severely worn. Replaced lower ball joint. | ||
| Aug 2015130700 miUS $600 | Owner Replaced rear springs, struts, strut top mount and rear sway bar ends | ||
| Nov 2015134000 miUS $700 | Front struts, springs and support bearing. RF lower control arm. Had inferior aftermarket arm install about 30k MILES ago. | ||
| Aug 2016143000 miUS $350 | Replaced crank case vent system including hoses and plastic tank located under intake manifold. Replaced hoses for the fuel evaporation system on the engine which were in poor shape. Replaced thermostat since I had to remove for other work. | ||
| Jun 2017156000 miUS $140 | Car was stumbling and would only go about 15MPH because throttle position sensor was bad. Since it was built into the throttle body (non-repairable) had to replace entire unit for cost $140 used. New was over $600 just for parts. Common problem for high mileage Volvo cars. | ||
| Nov 2017159000 miUS $400 | Replaced front pipe and converter. Installed replacement flange on rear pipe which bolts to the back of the converter. Purchased new Walker pipe/converter, quality was poor requiring filing and grinding to remove excessive weld splatter which cause problems installing the O2 sensor and sealing the flange to the turbo. Resulted in about 3 hours extra work. Front flex pipe failed on OEM system. | ||
| Volvo S60 in New York, United States Nov 2013 - Dec 2014 | |||
| Sep 201489000 miUS $1000 | CD changer | ||
| Volvo S60 in Pennsylvania, United States Nov 2013 - Mar 2020 | |||
| Jan 201467700 miUS $100 | Replaced turn signal assembly due to intermittent left turn signal function. | ||
| Feb 201465300 miUS $30 | Replaced both windshield washer nozzles - one cracked and not completely attached, the other was not dispensing with maximum power. | ||
| Mar 201466000 miUS $40 | Replaced two ignition coils and all spark plugs due to misfire. Driver and passenger front windows both derailed due to improper re-installation of window trim by tinting shop. Replaced all four nylon regulator sliding blocks. Replaced trunk assist struts due to weak original units. | ||
| Mar 201570000 mi | Stock radio stopped working. Pulled the relevant fuses and found no breaks, so I re-inserted. Radio started working again. | ||
| Jun 201571000 mi | Display on stock radio went out, but sound was still playing and volume/station could be adjusted. After shutting off car and restarting, the display worked again. | ||
| Dec 201573000 miUS $800 | Repair/replace leaking angle gear seal Replace worn driver's side ball joint, replace both front electronic struts and spring seats. | ||
| Aug 201782000 miUS $100 | Unable to properly align wheels - replace driver's side tie rod end. | ||
| Dec 201784000 miUS $1900 | Replace front driver and passenger lower control arms. Replace leaking coolant overflow reservoir. | ||
| Mar 201885000 miUS $300 | Front passenger side electronic strut sensor no longer sending signal - sensor replaced. Front driver side CV boot leak. | ||
| Apr 201885000 miUS $300 | Rear electronic strut controller wasn't receiving signals from struts. Controller replaced. Failure caused by short-circuit from front strut controller replacement. | ||
| Volvo S60 in Maine, United States May 2008 - Jun 2011 | |||
| Nov 2010112000 miUS $370 | Replaced front brake hoses ($102.64 for parts, $150 labor for both repairs) Replaced front control arm bushings ($117.56 for parts, $150 labor for both repairs) | ||
| Volvo S60 in North Carolina, United States Oct 2014 - Apr 2017 | |||
| Feb 2015137500 miUS $200 | worn right front tie rod | ||
| Oct 2016176800 miUS $2000 | Blown front strut, worn tie rod, 150k maintenance | ||
| Volvo S60 in California, United States Aug 2008 - Mar 2010 | |||
| Sep 200857000 mi | Buzzing sound emanating from rear parcel shelf speaker. Buzzing sound in 5th gear; Tech service bulletin work performed. | ||
| Volvo S60 in Wyoming, United States May 2005 - Sep 2009 | |||
| May 200515000 mi | windshield replaced under warranty - cracked while in the shop for an oil change. Service manager said it was a stress crack from improper installation at factory. | ||
| Jun 200516000 mi | Rear bushings replaced | ||
| Mar 200624000 mi | Angle gear replaced | ||
| Sep 200731000 miUS $100 | climate control fan motor | ||
| Aug 200943000 mi | Left front wheel bearing bad. | ||
| Sep 200944000 miUS $185 | Volvo engineered the wheel bearing into the hubs. Entire hub had to be replaced. Left front wheel bearing replaced. Paid over warranty cost to have locak indie repair person fix. | ||
| Volvo S60 in California, United States Oct 2004 - May 2009 | |||
| Feb 20042000 mi | Buzzing shifter worked on under warranty and a factory noted update. Still buzzed in 3rd gear. | ||
| Apr 20043000 mi | Brakes have ALWAYS squealed since pick-up of the vehicle. These were fixed under warranty. Apparently a frequent problem. | ||
| Jun 200729000 miUS $1500 | Angle Gear Seal Valve failed. I reported leaking oil at two separate oil changes to Volvo dealer and nothing done. They found the reason AFTER warranty expired and refused to repair under warranty. Torque mount also broke. | ||
| Sep 20073100 mi | Center cup holder plastic cover broke off. Did not repair. This design was modified in subsequent year's models. | ||
| Sep 200837000 mi | Noted small piece of plastic broke off Fuel Cover. It is slightly loose now but still works. Did not repair. | ||
| Oct 200837500 miUS $4000 | Clutch sleeve cylinder and multiple components failed all the way up to flywheel. Brake fluid was noted to be leaking a few months earlier. | ||
| Nov 200839000 miUS $250 | Apparently from last repair one bolt from the strut mount was not replaced and therefore strut broke. Had to be replaced. Apparently from last repair one bolt from the strut mount was not replaced and therefore strut broke. Had to be replaced. | ||
| Feb 200942000 mi | Driver side plastic trim around Fog Light missing. GONE. I have no idea why it should have fallen off or if it was stolen. Not paying to replace this. Driver side plastic trim around Fog Light missing. GONE. I have no idea why it should have fallen off or if it was stolen. Not paying to replace this. | ||
| Mar 200943000 mi | The little trunk keyhole cover is missing. I'm sure someone stole it. I'm not replacing this either. | ||
| May 200946000 mi | Anti-skid light came back on. Speedometer went from 60 to 0 while driving. Tachometer stayed at 3000 rpm. Pulled over. Car would not restart!!! Traded-in! Not putting another dime into this car! Later learned due to Differential Electronic Module (DEM). | ||
2004 Volvo S60 4dr Sedan
turbocharged 300hp 2.5L I5 5-speed shiftable automatic AWD
| Volvo S60 in New Jersey, United States Nov 2007 - Mar 2011 | |||
| Mar 2011145000 miUS $1200 | Struts, they were shot. | ||
| Volvo S60 in Massachusetts, United States Dec 2007 - Mar 2010 | |||
| Jan 200859000 mi | Repair broken front bumper clip; repair dead "position bulb"; attempted to repair brake issue, but not resolved yet. $0 cost since covered under Volvo CPO warranty | ||
| Jul 200864000 mi | Steering sensitivity was getting wonky. Boston Volvo said a steering part was broken and ordered it for future repair. | ||
| Volvo S60 in Colorado, United States Jun 2012 - Jul 2013 | |||
| Feb 201275200 miUS $200 | would start and stall then not longer start. started after a day in my garage. dealership determined it was the battery and replaced it. Problem return a few days later | ||
| Mar 201280000 miUS $300 | Vehicle had to be towed to dealer after it would not start. Dealer was vague about what repairs they made but the fix worked for several days before it failed again. After failing to start again the dealer kept the car for several days. they told me they tightened the ground cable to the frame. | ||
| Sep 201285000 miUS $250 | This time when the car did not start the dealer determined the alternator was at fault. I got a second opinion from another shop as the dealer wanted $900. second shop confirmed and i did the work myself | ||
| May 201395000 mi | when the car would not start this time the dealer said they had narrowed the problem to one of seven ECU's on board, they cleared the codes and needed to fail again. after three weeks i called and asked for my car back. | ||
| Jul 201395000 mi | Engine will start then stall and then no longer start. More warning lights to list than character will allow me to enter. On going problem with no resolution yet. Still at dealer | ||
| Volvo S60 in California, United States May 2010 - Sep 2016 | |||
| Aug 201065000 miUS $625 | Angle gear left side seal leaking, replaced seals. | ||
| Apr 201375000 miUS $435 | Truck lid motor not working, replaced | ||
| Volvo S60 in Colorado, United States Jan 2009 - Jul 2013 | |||
| Jun 200956000 miUS $300 | Replace fuel pressure sensor | ||
| Jun 201169000 miUS $650 | Car suddenly began running rough. Went ASAP to repair shop; diagnostic said "misfire in #3 cylinder". Replaced all 5 ignition coils. Subsequent 2000 mile trip showed smooth running and slightly better fuel mileage. | ||
| Sep 201172000 miUS $86 | broken power steering hose clamp caused loss of fluid | ||
| Nov 201176000 miUS $600 | Power steering leak went beyond hose clamp, stemming from cracked housing or seal. Pump replaced. | ||
| Dec 201286000 miUS $1700 | R headlight elevation motor failed. Whole unit plus wiring harness replaced. | ||
| Volvo S60 in Missouri, United States Nov 2008 - Jun 2011 | |||
| Dec 200890000 miUS $80 | Ignition coil. | ||
| Volvo S60 in Wisconsin, United States Feb 2009 - Apr 2011 | |||
| Mar 200970000 miUS $225 | Fuel rail pressure sensor 1 went bad car wouldn't start in heated garage over winter it was pushed outside and started right up odd deal fixed now though | ||
| Nov 200982000 miUS $200 | Fuel pressure sensor number one went out. Car wouldn't start in heated garage only in cold. | ||
| Jul 201091000 miUS $100 | RF Wheel Hub Assembly and Bearing Replaced | ||
| Apr 2011104000 miUS $60 | Replace Front and Rear End Links that were worn and loud. | ||
| Volvo S60 in New York, United States Dec 2009 - Mar 2011 | |||
| Jan 201083000 miUS $4000 | Three days after engine replaced in December (tensioner idler went causing timing to slip) transmission also replaced. Transmission pump went. | ||
| Volvo S60 in Connecticut, United States Aug 2015 - Jan 2017 | |||
| Nov 2016106400 miUS $210 | loose steering - replaced tie rod end | ||
| Volvo S60 in Ontario, Canada May 2010 - Jun 2022 | |||
| Aug 2010110540 miC $700 | right rear wheel bearing | ||
| Apr 2012153860 mi | lower control arm rubbers wore out, causing tires to cup | ||
| Jan 2013149280 miC $91 | replaced coil pack #1....this is the 3rd pack for this cylinder, other coil packs are fine. | ||
| Nov 2013185480 miC $1500 | recurring misfire on cylinder #1...thought to be coil pack. Replaced CP twice but po301 recurred. Some CP's had cracked boots, replaced all CP's. Did not cure misfire..,found out I ahd a bad injector in cyl #1...replaced all CPs and injectrs | ||
| Sep 2014207700 miC $1200 | new timing belt and water pump replaced sway bar due to worn link bearing | ||
| May 2015223200 miC $450 | replaced serpentine belt idler pulley | ||
| Jun 2015226300 miC $5600 | replaced both front axels..right side was failing so I did both. The strut upper support bearing also failed on the RHS so I did both. A tie rod was worn as well. We are getting ready for a 18,000 km north American road trip. | ||
| Jun 2021287060 miC $1000 | left front wheel bearing hub | ||
2004 Volvo S60 4dr Sedan
turbocharged 247hp 2.3L I5 5-speed shiftable automatic FWD
| Volvo S60 in Washington, United States Apr 2007 - Jun 2022 | |||
| Jul 2017100000 miUS $300 | Ignition coils replaced | ||
| Volvo S60 in Ohio, United States Jun 2010 - Oct 2014 | |||
| Aug 2010133000 mi | low coolant level sensor warning w/o car overheating. slow loss of coolant but shop was unable to find leak. | ||
| Oct 2010137000 miUS $300 | Problem finally diagnosed as head gasket leak only active when engine is warm and coolant becomes pressurized due to heat. Car in shop for 20 days, other dry gasket or questionable seals found while engine was apart. Now being repaired. Picked up car after shop reported head gasket leak repaired. Driven for 3 days and coolant level falling again. Returned to shop. Diagnosed with cracked thermostat housing. Replaced. Coolant system now operating properly. Mechanic noticed front stabilizer failing. Repaired. Operating normally. | ||
| Jan 2011141000 mi | loose connection from previous repair caused minor leak in coolant system. repaired and now functioning properly. | ||
| Volvo S60 in Texas, United States Jan 2010 - Jul 2011 | |||
| Mar 201067000 mi | The struts were leaking and the spring seats were destroyed. | ||
2004 Volvo S60 4dr Sedan
turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD
| Volvo S60 in New York, United States Sep 2009 - Apr 2012 | |||
| Oct 200950000 miUS $77 | passenger side mirror fell out. Could have just reglued mirror piece but bought entire assembly(glass and plastic) from IPD for $77. Found out later just glass was available for less | ||
| Jun 201060000 miUS $5 | driver side mirror popped out. Luckily I retrieved it and reglued with gorilla glue | ||
| Sep 201165000 miUS $10 | passenger side window fell off regulator. Followed Haynes manual(from IPD) instructions. Plastic piece was $2.50 from IPD, $10.00 from Volvo. Attach string to piece when installing lest it fall into door assembly | ||
| Oct 201172000 miUS $35 | oil filter cannister loosened after 1500 miles and gushed on the street. Replaced filter and cartridge and tightened with wrench instead of hand tighten. Had to use CarChip to shut off "Check Engine Light" | ||
| Apr 201272000 mi | SCM failing. Can replace myself($200) but WWW posts ambiguous about need to reprgm SCM after replace. Would like to just pull fuse 38 but unclear if that will kill car. No one(dealer,ind shop) can tell me. | ||
| Volvo S60 in Ontario, Canada Nov 2010 - Jan 2012 | |||
| Sep 2011107260 mi | Headlight. Seem to be replacing some bulb or another every month. Five headlights and 12 position/brake lights in total. | ||
| Oct 2011107960 miC $300 | Control links replaced. | ||
| Nov 2011109120 miC $450 | MAF replaced, 2nd time within 18 months, intake manifold cleaned. | ||
| Jan 2012111600 mi | Shifting problems when sold, transmission going. Cupholder broken when sold. Gave up on it after replacing every year or two - $400 repair including labour. | ||
| Volvo S60 in Florida, United States May 2007 - Oct 2007 | |||
| Jun 200733000 mi | The ABS system had a part that had to be replaced. The gas hose falls into the body of the car, has to be pulled out. | ||
| Volvo S60 in California, United States Sep 2015 - Jun 2022 | |||
| Nov 2016109100 miUS $1000 | Replace radiator | ||
| Jan 2022142000 miUS $750 | Crankshaft seal replaced. Front engine mount replaced | ||
| Mar 2022144000 miUS $80 | Brake booster vacuum switch replaced | ||
| Volvo S60 in California, United States May 2008 - Oct 2017 | |||
| Feb 200865000 miUS $1600 | RADIATOR AND REAR BRAKES | ||
| Volvo S60 in California, United States Feb 2015 - Sep 2021 | |||
| May 2015168600 miUS $6500 | Replace Transmission Replace Catalytic Converter 165000 mi service Replace Turbo return pipe seals Replace front Brake pads and Rotors Replace Brake vacuum pump switch Replace front driver seatbelt latch | ||
| Jun 2017197200 miUS $2092 | Replace right lower control arm AC recharge Engine oil leak near timing belt Replace lower engine mount | ||
| Volvo S60 in Ontario, Canada Jan 2016 - Apr 2017 | |||
| Apr 2017121520 miC $1000 | Both front wheel barings left control arm and it still rides horribly. | ||
| Volvo S60 in Washington, United States Sep 2010 - Nov 2019 | |||
| Nov 201078300 miUS $180 | driver door seal. | ||
| Jun 201292000 miUS $750 | broken exhaust bracket headlight assembly failed. $500 part | ||
| Sep 201399000 mi | Replace headlight (just bulb not assembly) | ||
2004 Volvo S60 4dr Sedan
turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD
| Volvo S60 in Ohio, United States Apr 2011 - Jul 2011 | |||
| Jul 201172000 mi | Catastrophic failure of the engine due to sludge - secondary to poor maintenance by prior owner. | ||
| Volvo S60 in Michigan, United States Feb 2011 - Mar 2016 | |||
| Nov 2011104000 miUS $950 | Something was wrong with the bevel gear and it needed to be repaired or the mechanic said it would lead to major damage. | ||
| Jan 2013115000 miUS $650 | Replaced suspension part, forgot what it is called | ||
| Apr 2014133300 miUS $130 | Replaced driver side rear view mirror. The glass of the mirror simply dropped out...it delaminated. | ||
| Nov 2014136000 mi | New battery installed | ||
| Apr 2015138300 miUS $3000 | Bevel gear was replaced after failure | ||
| Volvo S60 in Ontario, Canada Feb 2009 - Dec 2011 | |||
| Mar 200949600 miC $200 | Replace centre engine mount. | ||
| Sep 200955180 miC $1500 | replace xenon halogen assembly | ||
2004 Volvo S60 4dr Sedan
turbocharged 208hp 2.5L I5 5-speed automatic FWD
| Volvo S60 in Georgia, United States May 2015 - May 2016 | |||
| Apr 2016178300 miUS $1200 | Replace mass airflow sensor | ||
| Volvo S60 in Bulgaria May 2014 - Jun 2018 | |||
| Jun 201471300 mi$85 | Replacement of windshield washer pump Cleaning of throttle body | ||
| Volvo S60 in California, United States Mar 2009 - Apr 2012 | |||
| May 200957000 miUS $800 | Replaced struts and shocks and strut bushings. | ||
| Jul 201072000 miUS $350 | Replaced radiator. | ||
| Apr 201293000 miUS $460 | Replace master cylinder | ||
| Volvo S60 in Wisconsin, United States Sep 2007 - Sep 2009 | |||
| Apr 2009109000 miUS $710 | A power steering hose had a leak and the power steering fluid reservoir had to be replaced as it had gotten damaged in some way. | ||
| Volvo S60 in California, United States Nov 2009 - Jul 2011 | |||
| Mar 2010103000 mi | Had a problem with an intermittent check engine light flagged as the MAP sensor (P2207). Dealer said to fix, but independent mechanic that the code was in error. | ||
| Nov 2010112500 miUS $400 | Replaced all engine mounts, transmission mount, and subframe bushings as they were very badly worn out. | ||
| Mar 2011125000 mi | |||
| Jun 2011130000 miUS $150 | Engine codes for the MAP sensor were returned once more. The shop ran some diagnostics and flashed the software, but car started exhibiting a new problem of occasional violent shaking. Shop said that this was an "old" problem, charged 150. | ||
| Volvo S60 in California, United States May 2007 - Sep 2018 | |||
| Oct 200831400 miUS $200 | Gear/turbo upshifting from 2nd to 3rd gear causing a lurch during driving. The throttle body was cleaned and software updated. Bulb position failure was indicated. Dealer told me it was a simple lightbulb replacement so I decided to do it on my own. Clean throttle body and update fuel delivery software due to lag when shifting between 1st and second gear. | ||
| Feb 200935000 miUS $79 | Drivers side headlight out - I couldn't replace it myself because the air filter was in the way. Transmission/turbo still "flaring" between 2nd and 3rd gear around 40 mph. The shop said it may be transmission related but he couldn't reproduce it during his test drive. | ||
| Mar 201370000 miUS $800 | Alternator broken and replace | ||
| Nov 2015106600 miUS $1300 | Leaking oil from head gasket | ||
| Dec 2015106000 miUS $1600 | Front of car sounded like it was scrapping the ground. Control arm bushings were worn and needed replacing. Included realignment of car. | ||
| Oct 2016115000 miUS $1133 | Clogged crankcase breather system, cleaned out oil residue on engine block and oil pick-up tube/screen assembly which was clogged. Cleared camshaft solenoids and oil ports and replaced gaskets. | ||
| Feb 2017119000 miUS $93 | engine oil, oil filter and bulb socket | ||
| Aug 2018137000 miUS $275 | Front engine mount broken Shift Knob lever broke so car key could not be removed. | ||
| Volvo S60 in Virginia, United States Nov 2009 - Sep 2015 | |||
| Feb 201183000 miUS $437 | Leak Detection Pump replaced. | ||
| Volvo S60 in Maryland, United States Nov 2013 - Jun 2018 | |||
| Apr 2014185800 miUS $1024 | New radiator New cam oil seal New engine mount - old one broke | ||
| Oct 2014201000 miUS $460 | Driver's side inner and outer tie rods New battery needed after 200,000 miles | ||
| Feb 2015209100 miUS $1200 | Leaking steering pump | ||
| Sep 2015221000 miUS $850 | New shock mounts | ||
| Mar 2018283000 miUS $75 | Fog light connector disintegrated and needed to be replaced | ||
| Volvo S60 in Ontario, Canada Apr 2004 - Dec 2014 | |||
| May 20042790 mi | Replace front steering control arm bolts as per Volvo recall (Recall ID# 04V029000). Repair completed under warranty. | ||
| Mar 200516120 mi | Headlamp wiper motor replacement (Volvo climate package accessory). repair completed under warranty. | ||
| Nov 200629698 mi | Steering control arms replaced. Repair completed under warranty. | ||
| Feb 200731415 mi | Alternator replaced. Repair compledted under warranty. | ||
| Apr 200732860 miC $60 | Door locks reprogrammed to all open with one push of button. | ||
| Aug 200735340 mi | Replace driver side wiper arm Replace fuel pressure sensor (as per Volvo recall campaign # R181) due to faulty design. New fuel pressure sensor of modified design installed. | ||
| Oct 200737200 mi | Replaced window seal drivers door. Replaced window seal drivers door. | ||
| Dec 200738440 miC $120 | Worn suspension bearings. Worn suspension bearings. | ||
| Jan 200839680 miC $73 | Replaced cracked centre mount and speaker grille in dash. Replaced cracked centre mount and speaker grille in dash. | ||
| Apr 200841540 miC $50 | Replace driver side wiper arm | ||
| Nov 200848980 miC $72 | Replaced broken driver side wiper. Replaced broken driver side wiper. | ||
| Mar 200951460 miC $274 | Replacement of broken power folding mirror assembly. Replacement of broken power folding mirror assembly. | ||
| May 200955800 miC $680 | Replaced windshield. Volvo glass pits very easily, replaced with a PPG glass instead. | ||
| Jun 200957040 miC $139 | Replaced upper radiator cooling hose. Replaced upper radiator cooling hose. | ||
| Sep 200960140 miC $250 | Replace driver side ball joint Replace driver side ball joint | ||
| Jan 201064480 miC $172 | Replaced rear sway bar link arm, due to component failure. Replaced rear sway bar link arm, due to component failure. | ||
| Aug 201069440 miC $168 | Replaced passenger side rear shock. The original one had failed (loss of damping). Replaced passenger side rear shock. The original one had failed (loss of damping). | ||
| Jan 201173160 miC $1600 | Check engine light. MAF worn out. Mass air flow sensor replaced. During same visit found that PCV system was plugged. Entire PCV system replaced with new one. Check engine light. MAF worn out. Mass air flow sensor replaced.rnrnDuring same visit found that PCV system was plugged. Entire PCV system replaced with new one.rn | ||
| Jun 201178120 miC $120 | Replace drivers door check (arrests door when opening). Replace worn bolt on transmission mount. Replace drivers door check (arrests door when opening). Replace worn bolt on transmission mount. | ||
| Oct 201181840 miC $1800 | Replaced strut mounts, spring seats, and front control arms. | ||
| Apr 201288040 miC $429 | Replaced driver side front wheel bearing assembly | ||
| Sep 201293620 miC $300 | Replaced ignition lock cylinder. Original one was starting to stick when the key was turned. | ||
| Oct 201294240 miC $600 | replacement of worn engine mount. replacement of failed power steering system valve, fluid reservoir, and hose. | ||
| Mar 2013100440 miC $92 | Replaced turbo control valve replaced rear e-brakes and cables. e-brake cable had broken, causing e-brake shoes to get damaged as well. | ||
| Jul 2013103540 miC $87 | Replaced sway bar end links. | ||
| Nov 2013105480 miC $500 | replaced front CV axles (both sides) | ||
| May 2014107880 miC $31 | Repaired rattling roof trim pieces. Replaced broken plastic clips on roof trim. They had cracked on their own due to extremely cold winter. Repaired rattling roof trim pieces. Replaced broken plastic clips on roof trim. They had cracked on their own due to extremely cold winter. | ||
| Volvo S60 in Maine, United States Apr 2007 - Jun 2013 | |||
| Mar 200982000 miUS $400 | Inside door handle of right rear door was not working. Turned out to be a broken cable inside door. Inside door handle of right rear door was not working. Turned out to be a broken cable inside door. | ||
| Oct 200995000 miUS $100 | Engine mount bushings were worn out; new upper engine mounts (with new design) installed. Lower transmission mount bushing worn out. Mount replaced with new part of a new design. | ||
| Mar 2010100000 miUS $1800 | Broken driver's door handle. Cable had slipped inside door; reattached Lower control arm bushings worn out. New lower control arms installed. Repaired inside driver's door handle. Two new lower control arms. | ||
| Sep 2011131000 miUS $1300 | Front strut blown out on rough roads. Strut and other assorted suspension pieces replaced. | ||
| Mar 2012141000 mi | Excessive travel in parking brake cables. Cables adjusted. Headlight wipers not functioning. Had them removed to meet Maine's inspection standards. | ||
| Jun 2012147000 miUS $20 | Windshield washer had stopped spraying, took it in for possible motor replacement, but it turned out to be just a blown fuse. Put in a new fuse and all was working again. | ||
| Dec 2012156000 miUS $200 | Bushing was worn in the front endlink, apparently a known Volvo problem. Endlink was under 1 year warranty from the shop, so I only paid for the bushings and the labor, the shop picked up the link cost. | ||
2004 Volvo S60 4dr Sedan
turbocharged 208hp 2.5L I5 5-speed automatic AWD
| Volvo S60 in Michigan, United States Oct 2007 - Jun 2009 | |||
| Dec 200721000 mi | New headlamp gasket | ||
| May 200828000 miUS $150 | Rivet in passenger window assembly was broken. | ||
| Jun 200833000 miUS $135 | Loose bumper cover - required new clip mount. | ||
| Apr 200942000 miUS $100 | Headlight wipers failed simultaneously blowing fuse for motors and wiper spray motor. $918 estimate for repair | ||
| Volvo S60 in Ontario, Canada Mar 2014 - Nov 2017 | |||
| Mar 201486800 mi | ECU module defective. replaced with brand new. ECU module reprogrammed | ||
| Dec 201495480 miC $4400 | Angle gear need to be replaced, leaking.rntransmission also leaking, seal need to be replace too. | ||
| Jun 201597960 miC $300 | replace tie rod due to leakage | ||
| Jun 2017111600 miC $230 | replace both front lateral links | ||
| Volvo S60 in New Jersey, United States May 2010 - Jun 2011 | |||
| Jun 201080000 miUS $185 | replaced front rotors and pads old rotors had warped could not be turned | ||
2004 Volvo S60 4dr Sedan
turbocharged 177hp 2.0L I5 5-speed manual FWD
| Volvo S60 in South Africa Dec 2010 - Jun 2016 | |||
| Feb 2012102340 mi | Replace spring seats. REPLACED THE SEATS ON SHOCK ABSOBERS AND THE PLATES. | ||
| Dec 2013119040 miR 29537 | Altenator making noise. Shock Absorber top mount (left), Control arms (both) Engine mount Radiator leaking, Brake pads | ||
2004 Volvo S60 4dr Sedan
turbocharged 161hp 2.4L I5 Diesel 5-speed shiftable automatic FWD
| Volvo S60 in Poland Sep 2009 - Mar 2011 | |||
| Feb 201089900 mi$400 | squeaks and noises from suspension | ||
| Volvo S60 in Great Britain Sep 2009 - May 2012 | |||
| Nov 200990000 mi£140 | Seized rear brake caliper | ||
| Jan 201092000 mi | Sticking rear brake caliper | ||
| Mar 201094000 mi£500 | Centre box hanger failure, repair part available from Volvo fitted. | ||
2004 Volvo S60 4dr Sedan
168-horsepower 2.4L I5 5-speed automatic FWD
| Volvo S60 in Virginia, United States - Jan 2008 | |||
| Jan 200878000 miUS $487 | Service Light Indicator reset Replace brakes Comprehensive Check-up Bulb failure repair | ||
| Volvo S60 in Idaho, United States - Jul 2005 | |||
| Jul 200530000 mi | The horn went out. The rear curb sensor went out. | ||
| Volvo S60 in New Jersey, United States Mar 2015 - Dec 2017 | |||
| Dec 2017190000 miUS $850 | Replaced trans | ||
| Volvo S60 in Maryland, United States May 2015 - Jun 2018 | |||
| Oct 2017266000 miUS $753 | MAP sensor Ignition Lock Cylinder | ||
| Volvo S60 in New York, United States Sep 2009 - Jun 2018 | |||
| Dec 201062000 miUS $189 | Car made terrible noises when the steering wheel was turned at an extreme angle and the tire sounded as though it was rubbing when trying to turn an angle. The service shop inspected the car for noises and replaced a camber kit. | ||
| Nov 201265600 miUS $450 | all four sway bar links needed to be replaced. | ||
| Jan 201366200 miUS $800 | Ignition switch failed | ||
| Dec 201372000 miUS $80 | muffler mounting brackets rusted through, replaced brackets. | ||
| May 201475000 miUS $240 | Left front cv boot torn, replaced cv drive shaft | ||
| Jun 201695000 miUS $111 | sway bar connecting link tie rod ends worn out. Had car in to dealer they missed this problem when they were inspecting car for noises coming from the front suspension.ended up repairing myself. | ||
| Sep 201698000 mi | right side strut support needed to be replaced | ||
| Volvo S60 in Maryland, United States May 2011 - Jul 2011 | |||
| Jul 2011132000 miUS $900 | New struts | ||
| Volvo S60 in California, United States Oct 2008 - Sep 2013 | |||
| May 200883000 mi | Dashboard power supply relay broken, replaced relay under CPO warranty. | ||
| Aug 2010142000 miUS $1180 | Broken CEM (Central Electronic Module): Dashboard didn't start up, Gearbox used just couple of higher forward gears. CEM replaced, all problems fixed. | ||
| Dec 2010147000 miUS $900 | Power steering pump leaking, replaced Tie-rod worn, replaced | ||
| Sep 2011155000 miUS $1150 | Check engine light came on, fuel pressure sensor replaced Leaking rear shock, both replaced Backing plate scraped against brake in some conditions, reattached and solved | ||
| Apr 2012160000 miUS $500 | Engine mount broken | ||
| Sep 2013167000 mi | Massive oil leak from rms | ||
| Volvo S60 in Great Britain Oct 2010 - Mar 2018 | |||
| Sep 2013220000 mi£100 | rubber gaitor to be replaced | ||
| Aug 2014238700 mi£400 | Intercooler replaced | ||
| Mar 2015254000 mi£300 | Front left driveshaft replaced | ||
| May 2015256000 mi£350 | Camshaft gasket replaced | ||
| Volvo S60 in Quebec, Canada Jul 2010 - Apr 2012 | |||
| Sep 201066340 mi | Replaced front left hub Replaced right headlamp wiper motor Replaced lid latch wiring harness (p/n 8645057) | ||
| Nov 201175640 miC $210 | Replacement of right side front tie-rod end | ||
| Volvo S60 in North Carolina, United States May 2008 - Sep 2011 | |||
| Sep 200869000 mi | lost key - had to tow car to dealership so new key could be made, no other way to make a spare key for this #$#%#@ car. | ||
| Jan 201079000 mi | would not start - thought it was the theft deterrent system with the chip in the key bad, but did not get a good answer; possible fuel problem moving the car a short distance - had to be towed to the dealer. | ||
| Jun 201180000 miUS $1400 | Instrument panel went out - only Check Engine light displayed, would start and drive but would not shift properly. Part had to be ordered through Volvo and they had to hook it up to their computer system for it to function. | ||
| Sep 201180000 mi | developed another dash instrument panel failure - decided to dump the car after replacing some relays | ||
| Volvo S60 in Georgia, United States Nov 2011 - Jan 2014 | |||
| Oct 2013160800 miUS $100 | Coil pack replaced | ||
| Jan 2014165000 miUS $56 | Coil pack went bad | ||
| Volvo S60 in Tennessee, United States Dec 2011 - Apr 2014 | |||
| Apr 2012185500 miUS $800 | Replaced front struts, lower control arms, and rear shocks. | ||
| Jan 2013181700 miUS $60 | Failed ignition coil pack. | ||
| Jul 2013208500 miUS $400 | Replaced front struts. | ||
| Volvo S60 in New York, United States Mar 2009 - Oct 2015 | |||
| Apr 200962000 mi | Right side mirror(glass) came unglued and fell off while driving on motorway. | ||
| Mar 201071000 mi | Right front tie-rod bushings worn out, replaced and re-aligned. | ||
| Dec 2012104000 miUS $100 | sway bar links, front, bushings worn out, replaced sway bar links. | ||
| Oct 2013114500 miUS $250 | Blower motor resistor failed, replaced. | ||
| Dec 2013117000 miUS $430 | cv boot cracked | ||
| May 2014124000 miUS $164 | left front cv boot split open, replaced complete cv drive shaft | ||
| Volvo S60 in Florida, United States Mar 2008 - Jan 2011 | |||
| Dec 200879379 miUS $329 | CEL ECM130A, 250A, 350Z, replace MAF meter, fuel injection service, replace spark plugs, ECM & CEM software upgrade | ||
| May 200987000 mi | Hard fault in BCM, no communication to ECM - Replace BCM and SW UEM shorted out intermittently - Replace and download SW for UEM Internal fault in 1 remote - Replace remote | ||
| Oct 2010109000 miUS $300 | The car stalled 2 times while driving. It was first diagnosed as the battery issue. Driving a week later, it happened again and was diagnosed as fuel pressure sensor issue. | ||
| Volvo S60 in Alabama, United States May 2009 - Mar 2013 | |||
| Feb 2013173600 miUS $600 | Fuel sensor failed | ||
| Volvo S60 in British Columbia, Canada Jun 2010 - Oct 2011 | |||
| Jul 201096100 miC $550 | Steering pump leaking, replaced with new part | ||
| Volvo S60 in Maryland, United States Jul 2011 - Jul 2013 | |||
| Sep 2012142000 miUS $260 | Replaced front struts/rear shocks | ||
2004 Volvo S60 4-door
turbocharged 6-cylinder automatic 2WD
| Volvo S60 in Massachusetts, United States Jun 2008 - Sep 2008 | |||
| Aug 200843000 mi | The glove box was never aligned properly and I wanted it fixed while under warranty. Also, the leather in the driver’s seat wore away from me “sliding in and out,” or so they said. For a $30k car, that was disappointing, | ||
See TrueDelta's information for all Sedans
See TrueDelta's information for all Volvo models.
