| 1 | 0 | 3 | 4 | 3 | 4 |
2004 Volvo S60 repairs by problem area
Engine (27%)
Transmission and Drivetrain (10%)
Brakes and Traction Control (5%)
Suspension and Steering (29%)
Electrical and Air Conditioning (16%)
Paint, Rust, Leaks, Rattles, and Trim (6%)
Other (7%)
Select a problem area
- Engine
- Transmission and Drivetrain
- Brakes and Traction Control
- Suspension and Steering
- Electrical and Air Conditioning
- Paint, Rust, Leaks, Rattles, and Trim
- Other
Chart based on 348 repairs.
2004 Volvo S60 brake repair cost distribution
$2500+ (13%)
$1000 - $2499 (13%)
$500 - $999 (6%)
$100 - $499 (25%)
< $100 (44%)
Chart based on 16 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2004 Volvo S60 4dr Sedan
turbocharged 300hp 2.5L I5 6-speed manual AWD
| 24000 mi | Angle gear replaced |
| 72000 mi US $2500 |
Speed sensor. |
| 3000 mi | Brakes have ALWAYS squealed since pick-up of the vehicle. These were fixed under warranty. Apparently a frequent problem. |
| 29000 mi US $1500 |
Angle Gear Seal Valve failed. I reported leaking oil at two separate oil changes to Volvo dealer and nothing done. They found the reason AFTER warranty expired and refused to repair under warranty. Torque mount also broke. |
| 112000 mi US $370 |
Replaced front brake hoses ($102.64 for parts, $150 labor for both repairs) |
| 112000 mi US $600 |
replaced emergency brake cable which seized up. |
2004 Volvo S60 4dr Sedan
turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD
| 144000 mi US $80 |
Brake booster vacuum switch replaced |
| 33000 mi | The ABS system had a part that had to be replaced. |
| 168600 mi US $6500 |
Replace front Brake pads and Rotors Replace Brake vacuum pump switch |
2004 Volvo S60 4dr Sedan
turbocharged 208hp 2.5L I5 5-speed automatic FWD
| 93000 mi US $460 |
Replace master cylinder |
| 100440 mi C $92 |
replaced rear e-brakes and cables. e-brake cable had broken, causing e-brake shoes to get damaged as well. |
| 141000 mi | Excessive travel in parking brake cables. Cables adjusted. |
2004 Volvo S60 4dr Sedan
turbocharged 208hp 2.5L I5 5-speed automatic AWD
| 80000 mi US $185 |
replaced front rotors and pads old rotors had warped could not be turned |
2004 Volvo S60 4dr Sedan
turbocharged 161hp 2.4L I5 Diesel 5-speed shiftable automatic FWD
| 90000 mi £140 |
Seized rear brake caliper |
| 92000 mi | Sticking rear brake caliper |
2004 Volvo S60 4dr Sedan
168-horsepower 2.4L I5 5-speed automatic FWD
| 155000 mi US $1150 |
Backing plate scraped against brake in some conditions, reattached and solved |
See TrueDelta's information for all Sedans
See TrueDelta's information for all Volvo models.
