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2007 Volvo S80 Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
03/13/18 NHTSA ID: 10130192
TSB ID: TJ30393 6 0-2017

Volvo cars service and parts business technical journal title : front brake caliper - noise ref no : issuing department : car market : united states and canada tj 30393 technical service partner : issue date : status date : 3 us 7510 volvo
03/13/18 NHTSA ID: 10130259
TSB ID: TJ30393-2017-06-

Volvo cars service and parts business technical journal title : front brake caliper - noise ref no : issuing department : car market : united states and canada tj 30393 technical service partner : issue date : status date : 3 us 7510 volvo
12/21/17 NHTSA ID: 10126636
TSB ID: FSB 293-012

Exhaust gas recirculation, part update
12/21/17 NHTSA ID: 10126648
TSB ID: FSB 262-005

Coolant bypass housing seal
12/21/17 NHTSA ID: 10126631
TSB ID: FSB 293-024

Exhaust gas recirculation (egr) differential pressure sensor
12/21/17 NHTSA ID: 10126660
TSB ID: FSB 293-026

Exhaust gas recirculation (egr) differential pressure sensor
NHTSA's feed only includes summaries. For the full text of TSBs:

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10/26/17 NHTSA ID: 10120947
TSB ID: PB26-033

Parts return 976045 o-ring. o-ring part number 976045 has been replaced by o-ring part number 30622784
08/03/17 NHTSA ID: 10110147
TSB ID: SMB22-206

All new volvo engines leave the factory filled with castrol edge professional as an integral part of their delivery of high performance. castrol edge professional?s outstanding performance has made it the oil of choice for volvo and is the
08/03/17 NHTSA ID: 10110172
TSB ID: TJ15636.17.0

If oil leakage is suspected from the steering gear, make sure it is oil leakage and not contamination (which can appear as leakage), an inspection needs to be performed . if confirmed there is oil leakage in the bellows, replace the steerin
01/13/17 NHTSA ID: 10088644
TSB ID: TJ20803

This is a technical journal: in case of complaint of noise, some "tools" have been created to help you to do a better and more precise fault tracing
12/10/12 NHTSA ID: 10047942
TSB ID: TJ-25336

Volvo: unstable rear suspension, pull or drift due to incorrect wheel alignment or rear wheel camber angle or on uneven road would have clunking or knocking noise from rear suspension due front bushing, in rear longitudinal stay, failed. m
04/10/12 NHTSA ID: 10043546
TSB ID: 6453

Stron whining noise from power steering pump while moving the steering wheel.
06/07/11 NHTSA ID: 10037901
TSB ID: US20532

Volvo: when there are fuel pressure/guage problems there is a process for determining the fault.
05/25/11 NHTSA ID: 10037535
TSB ID: TJ-21527

Volvo: service campaign for a leaking coolant bleeder hose.
04/18/11 NHTSA ID: 10036825
TSB ID: SC-232

Volvo: coolant bleeder hose, leaking. vehicles equipped with engine vin code 98 7 99 s16.
02/09/11 NHTSA ID: 10035124
TSB ID: SB-64-230

Volvo: steering gear extended warranty. volvo has determined that there is the potential for insufficient sealing in the steering gear. this can lead to water or moisture intrusion, resulting in internal corrosion and oil seepage.
01/05/11 NHTSA ID: 10034706
TSB ID: TSB-15636

Volvo service campaign: see document search button for owner letter. steering gear extended warranty information. had voluntarily extended warranty coverage on certain model and model year vehicles for insufficient sealing in the steering g
09/20/10 NHTSA ID: 10033816
TSB ID: TJ-5931

Volvo: unnecessary brake control module (bcm) replacements. when diagnosing diagnostic trouble codes (dtc's) for brake control system, technician must always follow complete diagnostic fault tracing path in vida. vida always lists possib
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04/23/10 NHTSA ID: 10032644
TSB ID: RTJ-17644

Volvo: front subframe rear bushing, groaning/knocking noise. the noise can occur when turning, accelerating, braking, or in a situation with side loads. models v70 r-design included. updated 8/30/13.
12/23/09 NHTSA ID: 10030931
TSB ID: RTJ-18923

Volvo: when diagnosing an electrically operated parking brake that will not apply or release or a parking brake module (pbm) that is not responding, attention should be paid to which diagnostic trouble codes (dtcs) are set. *p
09/18/09 NHTSA ID: 10030288
TSB ID: RTJ-20858

Volvo: a knocking noise in the steering. new outer tie rods with improved corrosion resistance were implemented into production on vehicles with speed sensitive steering after the chassis numbers in the header. these parts will also superse
06/01/09 NHTSA ID: 10028827
TSB ID: TB-20532

Volvo: the fuel gauge is inaccurate. after filling tank, fuel gauge rises to indicate approx. 1/2-3/4 tank but not read full; after fuel is consumed, fuel gauge drops normally til approx. 1/4, after which the fuel level does not change.
10/02/08 NHTSA ID: 10026143
TSB ID: 28-200

Volvo: extend warranty coverage for the engine management software (ems) on some model year 2003-2008 models. p45 csc letter was received. ref: 10026144 (p-46), 10026145 (p-54), 10026146 (p-55), 10026147 (p-76). updated 6
07/01/08 NHTSA ID: 10025024
TSB ID: 23-33

Checking fuel gauge accuracy at cps.
NHTSA's feed only includes summaries. For the full text of TSBs:

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01/17/08 NHTSA ID: 10023631
TSB ID: 7608

Suspension noise - analysis and repair instructions. *nj
12/07/07 NHTSA ID: 10023401
TSB ID: 3744

Cps plus engine harness p- clamp - the clamp holding the cable to the ac compressor bracket may be incorrectly assembled or missing. *nj
10/30/07 NHTSA ID: 10023160
TSB ID: 23-30

Repair of inaccurate fuel gauge by rerouting hoses in tank. *nj updated 01/18/08. *nj updated 07/11/2008.
09/21/07 NHTSA ID: 10022698
TSB ID: 46-11

Dem dtcs (differential electronic module diagnostic trouble codes). *nj updated 4/7/08. *nj updated 7/14/08
09/12/07 NHTSA ID: 10022612
TSB ID: 28-74

Leakage diagnostic function improvements to remedy dtc's. updated 1/22/08. *nj updated 4/7/08. *nj
08/15/07 NHTSA ID: 10022485
TSB ID: 6425

Power steering fluid leakage into the steering rack bellows.
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06/07/11 Transmission and Drivetrain NHTSA ID: 10037899
TSB ID: US19079

Volvo: there is a bearing noise coming from the rear gear housing because of a faulty bearing.
08/13/08 Transmission and Drivetrain NHTSA ID: 10025482
TSB ID: 432 025

Sp 432-025, control unit, gear selector replacement; at2512c, ato2512c, at2812c, ato3112c.
09/12/05 Transmission and Drivetrain NHTSA ID: 10016434
TSB ID: 4002

Transmission control module (tcm) upgrades available to correct complaints/symptoms.
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128123
TSB ID: SMB00-325-2017-1

Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128164
TSB ID: TJ25788 1 3-2017

Title blis fault tracing . status released status 2012 - ref no us25788.1.1 en - us date 04 - 16 issue 2012 - issuer - date 01 - 19 vida partner 3 us 7510 volvo cars north america reference func group 8462 func desc electrical outside mirro
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128158
TSB ID: TJ30393 6 0-2017

Volvo cars service and parts business technical journal title : front brake caliper - noise ref no : issuing department : car market : united states and canada tj 30393 technical service partner : issue date : status date : 3 us 7510 volvo
NHTSA's feed only includes summaries. For the full text of TSBs:

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02/05/18 Electrical and Air Conditioning NHTSA ID: 10128171
TSB ID: ST-001-2017-10-0

Mandatory tool list bulletin: volvo mandatory special tools are necessary for technicians to properly diagnose and repair volvo cars. they are used in development of volvo labor operations and repair methods, and promote safety and quality
02/05/18 Electrical and Air Conditioning NHTSA ID: 10128160
TSB ID: SMB00-337-2017-1

Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
01/22/18 Electrical and Air Conditioning NHTSA ID: 10127330
TSB ID: TJ2753672

This document is a technical journal: information about valid software partnumbers to order and download software for "pds" pre-delivery service
12/21/17 Electrical and Air Conditioning NHTSA ID: 10126666
TSB ID: FSB 284-059

Nox sensor signal
12/21/17 Electrical and Air Conditioning NHTSA ID: 10126616
TSB ID: FSB 284-046

Instrument cluster reported fuel economy calibration
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110151
TSB ID: TJ27536

Information about valid software partnumbers to order and download software for "pds" pre-delivery service
NHTSA's feed only includes summaries. For the full text of TSBs:

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08/03/17 Electrical and Air Conditioning NHTSA ID: 10110166
TSB ID: SPJ31352.1.0

Alternative solution when vida is unavailable or the electronic wiring diagrams function in vida is unstable. access by using the applicable url.
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110167
TSB ID: SPJ31628.7.0

Vida users are not able to check operations & packages an error message will be shown saying "database error. please contact system administrator"
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110169
TSB ID: SPJ31722.1.1

A new feature will be available in vida version 16.4 where by users will be automatically informed when their passwords are about to expire. the pop-up window example, in the attachment, will be shown 14 days prior to the expiraton date.
08/03/17 Electrical and Air Conditioning NHTSA ID: 10110168
TSB ID: SPJ31721.1.0

Below error message may be shown in vida when selecting the software tab in vida. with this message, it will not be possible to purchase software products. "124 - client id is not registered"
01/13/17 Electrical and Air Conditioning NHTSA ID: 10088666
TSB ID: TJ31543

This is a technical journal: this journal is a guide for performing software downloads. service: *see guide updated oct. 12, 2016 for relevant p5/spa software download information: p5_spa_sw_guide.pdf see vida software tab for all other veh
01/13/17 Electrical and Air Conditioning NHTSA ID: 10088647
TSB ID: TJ26753

This is a technical journal: it has been noticed on requested materials that pas sensors are analyzed without finding any fault on the parts. as a help to the troubleshooting on parking assistance system, we have developed some points of po
NHTSA's feed only includes summaries. For the full text of TSBs:

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12/22/16 Electrical and Air Conditioning NHTSA ID: 10087107
TSB ID: SPJ3070120160419

This is a service product journal : the previously reported issue with vida 2015 and battery testing has been resolved. vida 2015 battery testing is the only approved method for producing battery test codes. the use of vida classic or other
12/21/16 Electrical and Air Conditioning NHTSA ID: 10086942
TSB ID: TJ2360420160408

This is a technical journal : headlamp service required message may be set in dim. it may be set due to the routing of the headlamp harness, see pictures tj23604_1.jpg, tj23604_2.jpg.
06/06/11 Electrical and Air Conditioning NHTSA ID: 10037819
TSB ID: TJ-21297-2

Volvo: when a trailer is attached that has led lights there may be a lighting problem.
05/24/11 Electrical and Air Conditioning NHTSA ID: 10037485
TSB ID: TJ-14902

Volvo: software being downloaded is interrupted and the cem fails. there is a cem recovery method.
09/24/09 Electrical and Air Conditioning NHTSA ID: 10030359
TSB ID: RTJ-16629

Volvo: leakage detection diagnostics improvements to remedy dtc's. all models from model years 2003-2008. diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pr
08/19/09 Electrical and Air Conditioning NHTSA ID: 10030214
TSB ID: SB-36-213

Volvo: under certain conditions the diagnostic software in the central electronic module (cem) may cause a malfunction of the windshield wiper functionality. if this condition occurs, the windshield wipers may not operate when activated.
NHTSA's feed only includes summaries. For the full text of TSBs:

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03/22/07 Electrical and Air Conditioning NHTSA ID: 10021204
TSB ID: 8845

Passenger airbag off indication with belted adult passenger.
03/13/18 Other NHTSA ID: 10130267
TSB ID: SMB00-354-2017-0

Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
03/13/18 Other NHTSA ID: 10130194
TSB ID: SMB00-337-2017-1

Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
03/13/18 Other NHTSA ID: 10130198
TSB ID: TJ25788 1 3-2017

Title blis fault tracing . status released status 2012 - ref no us25788.1.1 en - us date 04 - 16 issue 2012 - issuer - date 01 - 19 vida partner 3 us 7510 volvo cars north america reference func group 8462 func desc electrical outside mirro
03/13/18 Other NHTSA ID: 10130264
TSB ID: SMB00-325-2017-0

Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
03/13/18 Other NHTSA ID: 10130265
TSB ID: SMB00-288-2017-0

The warranty retailer counseling process (wrcp) is used to gauge individual retailer performance on objective measures over time. by setting clear performance expectations and parameters and assisting retailers in focusing on individual pro
NHTSA's feed only includes summaries. For the full text of TSBs:

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02/26/18 Other NHTSA ID: 10129357
TSB ID: SERVICE INSTRUCT

Supplier service bulletin sent to customers regarding potential brake caliper issue.
02/20/18 Other NHTSA ID: 10129019
TSB ID: K91214678

Automated manual transmission ( amt ) faults - diagnostic trouble codes ( dtcs ) p1052 - 18 , pid 33 fmi 5 intermittent fault in cold weatherupdated with new information and procedure
02/05/18 Other NHTSA ID: 10128124
TSB ID: TJ20803 14 0-201

This is a technical journal: in case of complaint of noise, some "tools" have been created to help you to do a better and more precise fault tracing
02/05/18 Other NHTSA ID: 10128143
TSB ID: TJ20803.15.0-201

This is a technical journal: in case of complaint of noise, some "tools" have been created to help you to do a better and more precise fault tracing
02/05/18 Other NHTSA ID: 10128178
TSB ID: ST-001-2017-10-0

Mandatory tool list bulletin: volvo mandatory special tools are necessary for technicians to properly diagnose and repair volvo cars. they are used in development of volvo labor operations and repair methods, and promote safety and quality
01/22/18 Other NHTSA ID: 10127339
TSB ID: SPJ3176020

This document is a service product journal: memory used for vida is not fully optimized and below examples of symptoms might therefore occur. vida will run slow after some time. vida might freeze. certain operations might stop working. in
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01/22/18 Other NHTSA ID: 10127322
TSB ID: PB77-017-2017-06

This is a parts bulletin: wheel cross reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
10/26/17 Other NHTSA ID: 10120958
TSB ID: TJ29818

If the vehicle is equipped with indirect tire pressure monitoring sensors (i-tpms) (vdn codes: pu02, pu03, pu04), and there is a warning message in the dim about low tire pressure and dtc bcm-c007768, follow advice under service.
10/26/17 Other NHTSA ID: 10120954
TSB ID: PB77-006

Winter wheel applications including rim sizes, steel wheel parts numbers and wheel cover part numbers
08/03/17 Other NHTSA ID: 10110159
TSB ID: SMB-00-353

The volvo technical helpdesk (thd) is a central contact point available to authorized volvo dealer technicians to assist with difficult to repair situations. if for some reason our technical experts cannot solve an issue directly, it will b
08/03/17 Other NHTSA ID: 10110145
TSB ID: TJ19967

Blisters/bubbles may appear on the air vent surfaces. the blistering of the material is often caused by an air freshener applied directly to the air vents. do not attach any sort of air freshener directly on air vents.
08/03/17 Other NHTSA ID: 10110170
TSB ID: TJ20803.9.0

In case of complaint of noise, some "tools" have been created to help you to do a better and more precise fault tracing
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08/03/17 Other NHTSA ID: 10110183
TSB ID: TJ26745.7.2

This document is a technical journal: effective immediately, all 12v batteries may be tested using the hand held battery tester 9513030 (bt3300). the vida test is still available but no longer required. for battery replacements under warran
08/03/17 Other NHTSA ID: 10110189
TSB ID: PB65-007

This parts bulletin was issued to parts managers, please return stock of part number's 31406303, 31406318, 31406321, 31406654, 31406655 stay to your servicing distribution center. new versions are 31476209, 31476210, 31476213, 31476185, 314
08/03/17 Other NHTSA ID: 10110197
TSB ID: TJ30619.1.2

This is a technical journal: customer may experience some play (tilting up/down, y-axis) in the outer rear view mirror. in case of customer complaints install repair kit
08/03/17 Other NHTSA ID: 10110153
TSB ID: TJ25329

If a grinding noise occur from the front wheel hub and/or bcm-c003307 or bcm-c003007 dtcs are set, follow the advice under ?service?. service: check if the wheel hub is displaced in the steering knuckle, refer to picture ?tj 25329-1.jpg?. i
08/03/17 Other NHTSA ID: 10110161
TSB ID: SMB00-325

*no description
08/03/17 Other NHTSA ID: 10110146
TSB ID: SMB88-001A

Seat belt extender
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01/12/17 Other NHTSA ID: 10088566
TSB ID: SMB17-2017A

Volvo cars service and parts business service manager bulletin title : retail car delivery process all my 2016 s60 , v60 , xc60 , xc70 and s80 group : no:issuing department : car market : united states and canada 17 2016a service operations
01/11/17 Other NHTSA ID: 10088374
TSB ID: SMB00-354

Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
10/24/11 Other NHTSA ID: 10041668
TSB ID: SMB-88-001A

Volvo: for owners who require front seat belt extenders which are available.
07/08/11 Other NHTSA ID: 10039104
TSB ID: TJ-23905

Volvo: child lock service required message may appear with four possible trouble codes present, but the latch will still function.
06/07/11 Other NHTSA ID: 10037898
TSB ID: US24111

Volvo: rear seat entertainment is not working because of an electrical harness.
05/25/11 Other NHTSA ID: 10037523
TSB ID: TJ-19302

Volvo: low oil level or excessive oil consumption and the procedure to handle it.
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09/03/08 Other NHTSA ID: 10025721
TSB ID: 16094

Noise from front seat belt-b pillar: there may be a slight rattling noise from the front seat belts heard in the b-pillar area.
06/04/08 Other NHTSA ID: 10024882
TSB ID: 83-44

Cold weather: door hard to close - may become frozen. *nj
09/21/07 Other NHTSA ID: 10022699
TSB ID: 00211

New technical courses available. introduction to tire pressure monitoring systems - classes now available. this course is intended to familiarize technicians and workshop foremen with volvo's tire pressure monitoring systems. *nj
06/25/07 Other NHTSA ID: 10021863
TSB ID: 173

New software to improve methods to help insure customer satisfaction.
02/22/07 Other NHTSA ID: 10021005
TSB ID: 8844

Occupant weight sensor (ows) installation.

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Volvo S80 TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.

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