2004 Ford F-150 Ford F-150 2004

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2004 Ford F-150 repairs by problem area

Engine (22%)

Transmission and Drivetrain (18%)

Brakes and Traction Control (8%)

Suspension and Steering (16%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (7%)

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Chart based on 249 repairs.
See TSBs and recalls for the 2004 Ford F-150.

2004 Ford F-150 electrical repair cost distribution

$2500+ (0%)

$1000 - $2499 (0%)

$500 - $999 (5%)

$100 - $499 (74%)

< $100 (21%)

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Chart based on 58 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford F-150 4dr Regular Cab 8ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

56300 mi

US $10
A/C cooling intermittently. Almost a yearly thing since new. Topped off refrigerant to meet specs. 

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2004 Ford F-150 4dr Regular Cab 8ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

35960 mi ABS SENSOR FAILED; update: later fixed by braking hard on icy roads. 
45880 mi told airbag impact sensor was corroded and not functioning. update July 2013: never fixed, always wear seatbelt 
63240 mi

C $275
Starter replaced 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

53900 mi

US $320
Replace Power Window Regulator on driver's door. 
62000 mi

US $140
Passenger front door power window regulator failed. Bought part myself and small auto repair shop replaced it for a combined cost of $140. 
125300 mi

US $376
Replaced alternator 
126800 mi

US $100
Several months of below freezing temps. coupled with charging system repair killed battery. New battery installed 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

93200 mi

US $135
I had to replace the suction hoses that go to the A/C compressor. The shop I called quoted me $284.00 to fix. It is a VERY hard job getting the hoses off/on, as the compressor is at the bottom of the engine, and you can't get to it easily. 
235000 mi

US $19
Dorman Blower motor resistor. Allows the blower to have different speeds. Without it, the blower would only work on high. 
69300 mi

US $303
controls, including heated seat option, for the cushion on driver's captain chair were inoperative. Took over 3 hours to trace electric malfunction to wire in dash. Replaced section of wire. 
72000 mi

US $100
Battery died - replaced with new unit 
134000 mi

US $300
Front passenger window regulator failed. 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

118100 mi

US $123
I finally decided to replace the original battery I was not hung out to dry it wasn't completely dead but I had to get rid of it. 
128000 mi

US $20
Emergency brake light engage will not go out replace the switch on the emergency brake pedal, worked well and then came back on inter-mitten lady 
132000 mi

US $135
Cruise control quit working instrument panel brake light was still illuminated. Removed instrument panel and soldered resoldered all the cold solder joints reinstalled panel cruise control fixed brake light fixed 
159000 mi

US $400
Instrument cluster. I fixed some cold solder joints on the instrument cluster in 2012. My cruise control stopped working, now. My brake system light will not go out and my odometer LED screen flashes intermittently. Replace the whole Instrument Cluster 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

97000 mi

US $140
Front airbag sensor failure. 
104500 mi

US $250
driver side window regulator broke, window fell into door - regulator replaced. 
120000 mi Other Changes Done - Since Purchase in 09/07 1)Rear Brake/3rd Brake/Headlights for black outs 2)Hard Bed Cover (2 MPG Better) 3)Chrome Grill surround 4)Chrome handles, door & tailgate 5)chrome step plates 6)Replaced speakers 7)chrome bed rails 
134000 mi

US $240
Front passenger window regulator replaced. Front passenger window regulator went out. Cost was $240.00 - Throttle body was cleaned at the same time as general maintenance with fuel injectors. Cost was $140.00 - Oil & filter change at the same time. 
141000 mi Replaced passenger airbag sensor. 
142000 mi

US $150
Driver front window would not roll up. Switch was broken. Replaced switch. 
163000 mi AC Blower Fan died Radio died 
130000 mi

US $500
Alternator blew out. Acceptable repair. the truck is a beast! 

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2004 Ford F-150 4dr Extended Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

72000 mi

US $342
drivers side door window lift assembly broke and window would not close. 
76000 mi

US $275
voltage regulator on the alternator failed, draining the battery and caused total loss of power to vehicle. 
53000 mi

US $400
Front passenger window regulator broke and was replaced. 

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2004 Ford F-150 4dr Extended Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

138000 mi

US $100
Battery was bad 
75000 mi

US $156
Failed right rear window regulator. replaced reg and motor. 
82000 mi

US $300
Window regulators front (both) failed and required replacement. 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

142000 mi

US $200
blend door broken, replaced 
78000 mi

US $200
Power Window Regulator went out. 
52659 mi

US $16
Replaced outside temperature sensor - didn't work, still shows erratic outside temperatures (way lower than actual). 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

139300 mi

US $175
battery died and took out the starter. it went dead trying to start the truck. 
148300 mi

US $150
alternator died needed to replaced with a new one bought on e bay 
47200 mi

US $270
Power window regulator replaced 
117196 mi

US $573
Diagnose non-operational window; replace window motor and door switch. 
134000 mi

US $100
Battery died and was replaced. 
170000 mi

US $150
front passenger window motor/regulator. 
23000 mi Compressor seal failure in AC system. 
28000 mi

US $200
Power window regulator failed on driver's side front door. Plastic guide broke apart causing the window to fall into the door cavity. Whole window regulator had to be replaced. 
44000 mi

US $340
Rear passenger door power window regulator and rear sliding power window regulator both failed completely and needed replacement. 
139000 mi

US $400
Battery and Alternator was replaced. 
31000 mi

US $81
Front Passenger side window regulator failed leaving window down. Ordered new regulator assembly and replaced. 
81000 mi

US $100
Window Regulator failed, window was stuck in down position.  
135000 mi

US $143
Alternator went-towed home-replace following day-charged battery 
115000 mi

US $200
left front and right rear power window regulator failure. 
46000 mi

US $300
Window motor assembly. 
48000 mi

US $300
Replace window motor assembly... second window to have this problem. 
70000 mi

US $100
ac metal hose had leak replaced metal hoses and recharged 
127000 mi

US $100
Alternator quit working and had to be replaced. 
172700 mi

US $337
Truck would not start. Thought it was battery. Problem diagnosed as alternator. Replaced alternator...truck starts fine and battery is good. 
114250 mi

US $300
Replaced alternator due to cold weather shrieking noise. Replaced with motorcraft remanufactured unit. 
119000 mi

US $900
AC Compressor failed. Replaced Compressor, orifice tube, drier, etc... 
142000 mi

US $40
Replaced blower motor resistor. Had lost fan speeds 1 and 2. 
154300 mi

US $315
Drivers window regulator failed. Replaced at local glass shop. 
176100 mi

US $30
Drivers Window regulator failed. Replaced unit. 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

152000 mi Rear passenger window not operating when purchased...Dealer replaced window regulator. Otherwise vehicle in great condition. 

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2004 Ford F-150 Electrical Problems

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