2004 Ford F-150 Ford F-150 2004

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2004 Ford F-150 repairs by problem area

Engine (22%)

Transmission and Drivetrain (18%)

Brakes and Traction Control (8%)

Suspension and Steering (16%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (7%)

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Chart based on 249 repairs.
See TSBs and recalls for the 2004 Ford F-150.

2004 Ford F-150 transmission repair cost distribution

$2500+ (9%)

$1000 - $2499 (28%)

$500 - $999 (13%)

$100 - $499 (21%)

< $100 (30%)

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Chart based on 47 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford F-150 4dr Regular Cab 8ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

70060 mi

C $55
rear pinion seal replaced 
73780 mi

C $450
transmission tail piece 

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2004 Ford F-150 4dr Regular Cab 8ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

8000 mi Entire rear axle assembly replaced under warranty to eliminate whine and vibration problem. 
58000 mi

US $56
4-wheel drive inoperative. Replaced defective switch in transfer case. 
58000 mi

US $380
Driveline vibration caused by damaged rear driveshaft. There was no physical damage detected, but the shaft was very unbalanced and could not be rebalanced. Never in an accident. Replaced driveshaft. 
60000 mi

US $485
Driveshaft that was replaced approximately one year ago developed a vibration. I had a new driveshaft custom built with serviceable u-joints to replace the OEM type disposable shaft and non-serviceable joints. Vibration eliminated. 

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2004 Ford F-150 4dr Regular Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

109900 mi

US $500
Front differential seal replaced and fluid topped back off. Diagnosed engine miss fire. Reset PCM for transmission shifting and engine RPM 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

165000 mi

US $50
Pulled and lubed driveshaft yoke. The transmission was making a “clunking” sound when accelerating from a stop. My mechanic said it was a known issue - this procedure helped but didn’t eliminate it entirely. Ultimately parts will need to be replaced. 
122700 mi

US $1800
Transmission slipping bad. When In for a rebuild. 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

137500 mi

US $2400
Overdrive not working. Transmission went into neutral when shifting to overdrive. 
72000 mi Parking brake would not hold. Found leaking axle seal in rear that damaged brake shoes. Dismantled, cleaned, replaced necessary parts. 
142000 mi

US $600
Covers for front and rear differentials were replaced and painted. Differentials were cleaned and greased. New running boards were also installed as the OEM nerf bars were falling off the truck. A standard oil change and tire rotation were performed at the same time. The running boards cost about $400 in addition to this repair. 
67000 mi

US $120
4wd vacuum solenoid replaced because the integrated wheel ends would occasionally try to engage by itself. 
16500 mi Replaced pinion gears under warranty. 
83000 mi

US $683
Rear seal 
93000 mi

US $838
Replaced 4x4 vacuum system 

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2004 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

144460 mi

C $170
loud clicking from front wheel. replaced 4 wheel drive actuator  
163000 mi Tranny started slipping 
103000 mi

US $195
Rear axle seal leak on passenger side. 8.8" Rear differential. 

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2004 Ford F-150 4dr Extended Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

98000 mi

US $334
BRANDON FORD tried to charge me $1,300.00 to change the spark plugs because their TECH broke off the plugs AFTER I was quoted $308.00! Differential was replaced using 3rd party Extended Service Contract.IS IT ANY WONDER CAR MFG ARE GOING OUT OF BUSINESS? 

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2004 Ford F-150 4dr Extended Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

132680 mi

C $1100
Replaced drive shaft (just needed ujoints but are a unit) 
119040 mi

C $3041
Transmission suffered catastrophic failure. Required replacement with used transmission. 
133579 mi

C $1835
rt frt drive axle. Replaced rt frt wheel bearing, rt frt drive axle, rt lower ball joint, rt frt hub sleeve. 
138000 mi

US $3360
Lost reverse. Band broke. Had whole unit rebuilt 
176080 mi

C $1800
(1) CV shft, Front U-Joints, Rear Drive shaft (Non replaceable U-Joints) 
75000 mi

US $2200
Rebuild transmission. 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

180000 mi

US $250
Rebuilt 
153000 mi

US $505
One of the rear axle seals went bad. So I had both replaced. 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

85000 mi

US $3142
O/D band slipping. Rebuild tranny. 
21000 mi Rear end would shudder when turning. 
141000 mi

US $200
transmission lines rusted out causing lose of fluid all lines had to be removed and replaced transmission cooler had to be removed do to rust 
151000 mi

US $1649
took truck to mt holly transmission for rebuilt transmission and trans oil lines the job was not done right the truck broke down a second time was at the shop for 4 weeks and was returned still broken and not fixed so I'm out the money. we have had to tow the truck home and go out and buy another suv a 2014 ford escape. 
176100 mi

US $30
4x4 Control Solenoid failed. Replaced with unit with doghouse to prevent water from entering the unit. 
78740 mi

C $1100
Replace spark plugs, fuel rail cleaning, replace IWE solenoid (4x4). 
97340 mi

C $1064
Vacuum actuator and left front hub failed (4x4 in -30 celcius weather). Actuator and hub replaced, tires rotated and balanced. 
71000 mi

US $380
Electronic 4x4 transfer went out 
54000 mi rear end chatter on turns special friction additive put in 
63000 mi

US $30
truck was making transmission type noises when wet. A friend of mine had similar problem and told me about it. The valve that regulates 2/4 wheel drive had to be replaced with an updated one. The sound I heard was the front hubs engaging 

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2004 Ford F-150 4dr Crew Cab 5.5ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

177000 mi

US $1600
Blew out 4th gear. It was replaced by neutral. Trans rebuild. 
88000 mi

US $80
Replaced 4x4 Integrated Wheel end, vacuum reservoir and vacuum solenoid. Water in the vacuum solenoid seemed to be the source of the problem. Replacement had a hood over it so water from the firewall doesn't pollute the system. 

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2004 Ford F-150 4-door

8-cylinder automatic 4WD

29000 mi

US $1200
Trans Fault warning came on and trans starting acting funny. Had metal shavings in the pan and a new reman trans is being installed. 
60760 mi When I test drove the truck in December I was noticing a shutter running through the vehicle when I started turning out of a stop. Apparently the wrong fluid had been put in the diff, they sent it to a Ford dealership to have it drained and replaced. 
67580 mi Oil change guy noticed that fluid was spewing out of the rear diff. Brought it back to the dealer who had it fixed immediately because it was about the seize up and cause more damage. 

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2004 Ford F-150 4-door

8-cylinder automatic 2WD

35000 mi

US $940
Clutches in rear end causing shudder when turning. 

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2004 Ford F-150 Transmission Problems

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