2001 Volvo S60 Volvo S60 2001

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2001 Volvo S60 repairs by problem area

Engine (37%)

Transmission and Drivetrain (14%)

Brakes and Traction Control (2%)

Suspension and Steering (27%)

Electrical and Air Conditioning (16%)

Paint, Rust, Leaks, Rattles, and Trim (1%)

Other (3%)

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Chart based on 150 repairs.
See TSBs and recalls for the 2001 Volvo S60.

2001 Volvo S60 suspension repair cost distribution

$2500+ (3%)

$1000 - $2499 (11%)

$500 - $999 (9%)

$100 - $499 (49%)

< $100 (29%)

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Chart based on 35 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2001 Volvo S60

Engine not specified

99000 mi

US $250
ball joints and lower control arms 

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2001 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed shiftable automatic FWD

174659 mi

US $897
Lower Control Arm 
168000 mi

£1000
Replacement front struts. 
63860 mi

C $1100
Both upper and lower control arms and bushings were replaced. 

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2001 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed manual FWD

113000 mi

US $1045
Car was rattling and squeaking over bumps, especially when cold. Replaced struts and mounts on both sides. Also power steering hose was leaking and was replaced (have had 4 hoses and several clamps over a couple of years - I suspect a poor design puts pr 
138000 mi Car pulls sharply right. Went for alignment 3 times, but computer shows not out of alignment. Seems to be steering or suspension. Going through tires fast. Shop had no solution. Got rotors turned to make sure no dragging, but didn't help. 
129500 mi

US $600
Replaced front control arm parts with used ones from the junkyard. Were replaced with new when car was younger, but they bent again. Went cheap this time. Ready to sell.  

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2001 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic FWD

88000 mi

US $50
lower ball joint replaced passenger side 
88200 mi

US $50
inner tie rods needed replacement [alignment shop noted they were slightly wearing before aligning].... removal harder than usual!!! 
49000 mi

£60
Rumbling noise from front suspension on everything except a perfectly smooth road. Stabiliser arm on o/s/f replaced because of excess movement in top ball joint. 

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2001 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed automatic FWD

171000 mi

US $1225
Car rode very rough. They replaced all 4 sway bar links as well as sway bar from volvo cause volvo said it was the only way to get the front sway bar bushings,they also replaced the inner tie rod, as well as 4 new tires and alignment and balance 
126000 mi

US $40
Left front control arm bushing. Right side had previously been replaced. Symptoms include car pulling side to side on unlevel road surface, pulling one way when braking, the other when accelerating, increased tire wear. Left front control arm bushing. Right side had previously been replaced. Symptoms include car pulling side to side on unlevel road surface, pulling one way when braking, the other when accelerating, increased tire wear. 
136000 mi

US $30
Replaced right inner tie rod end which had slight play. 
150000 mi

US $200
Finally found polyurethane control arm bushings, ordered from UK. Ride is finally how it should be. No more pull left right from grooved pavement or when shifting from acceleration to braking. 

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2001 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

115940 mi

C $140
Right rear shock absorber failing; replaced rear shocks with OEM equivalent parts. replaced front swaybar endlinks 
126480 mi

C $150
Right side outer tie-rod worn. Replaced inner and outer tie-rods. Alignment not yet performed. 
127080 mi

C $100
replaced ball joints 
156860 mi

C $40
replaced driver's side swaybar endlink. 
162440 mi

C $160
Three year old tie rods had low quality seals; wear was occurring; replaced with better quality parts before any risk of failure. 

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2001 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

93000 mi

US $350
Failed front spring seats. Spring seats and bearings were replaced. Known issue with this generation of Volvos. 
89000 mi

US $345
Replaced right front strut and checked alignment. Strut was making a low-pitched clunking sound. 
155900 mi

US $330
replaced control arm 
173000 mi

US $2500
control arm bushings 

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2001 Volvo S60 4-door

turbocharged 5-cylinder automatic 2WD

127000 mi

US $412
Bad wheel bearing 
116000 mi

US $755
Right Control Arm Bushing failed due to oil leaking from a $3 gasket above it. Right front strut going out, makes constant noise. 
130000 mi The rear shocks and front struts all needed replacing and the estimate was somewhere around $1300 at an independent shop. I declined the work and traded it in. 
78120 mi Defective wheel bearing 
93620 mi Sway bar end links were bad and needed replacing (both sides). Driver side inner tie rod end defective. Parts purchased for install in June. 
96720 mi

C $130
Replaced driver side inner tie rod end. 
102300 mi Power steering leak/groan. Problem is a slow leaking power steering pump that will be replaced at a later date. 
103540 mi

C $100
Leaking power steering pump - replacement required. 
104160 mi Leaking driver side strut. 
105400 mi

C $200
Bad outer tie rods 

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2001 Volvo S60 4-door

5-cylinder automatic 2WD

16000 mi

US $189
Left Rear sway bar Drop link was badly worn and loose. Mechanic replaced the drop link. By the way, the Problem 1 for this trip DID NOT involve a re-flash. 
100000 mi

US $125
rear link in suspension needed to be replaced. every time the card would go over a bump, noise was heard. 

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See TrueDelta's information for all Volvo models.

2001 Volvo S60 Suspension Problems

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