2002 BMW 3-Series BMW 3-Series 2002

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2002 BMW 3-Series repairs by problem area

Engine (42%)

Transmission and Drivetrain (5%)

Brakes and Traction Control (4%)

Suspension and Steering (16%)

Electrical and Air Conditioning (22%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (5%)

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Chart based on 589 repairs.
See TSBs and recalls for the 2002 BMW 3-Series.

2002 BMW 3-Series suspension repair cost distribution

$2500+ (8%)

$1000 - $2499 (17%)

$500 - $999 (33%)

$100 - $499 (24%)

< $100 (18%)

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Chart based on 88 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2002 BMW 3-Series

Engine not specified

195000 mi

US $4000
car was making a strange clunking sound when I turned hard to left. 

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2002 BMW 3-Series 4dr Wagon

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

40000 mi Chassis noise noticed. Front end aluminum flex plate was cracked and was replaced. Lower control arm bushings also replaced. 

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2002 BMW 3-Series 4dr Wagon

184-horsepower 2.5L I6 5-speed manual RWD

115000 mi

US $122
Replaced rear shocks. One of the two had started to fail. 

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2002 BMW 3-Series 4dr Wagon

126480 mi

R 1270
Replaced all shock absorbers 

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2002 BMW 3-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed shiftable automatic RWD

88000 mi

US $593
Replaced front lower control arm. Removed and replaced the front thrust rod bushing. 
57000 mi

US $485
Replace power steering line. 
95000 mi

US $850
Control arm bushings worn, required replacing control arms. 

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2002 BMW 3-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed shiftable automatic AWD

47000 mi

US $941
Right front CV axle boot and inner boot clinging grease. Repair included replacement of both inner and out boot plus four wheel alignment 
84000 mi

US $1085
Broken front hub and bearing which was replaced 
100000 mi

US $2557
Replaced front control arm and bushings  
72000 mi

US $650
Noticed steering wheel vibration when power applied to engine. Not related to brakes. 

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2002 BMW 3-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed manual RWD

85000 mi

US $500
one rear shock absorber leaked fluid, so replaced both rear shocks. 
181000 mi Replaced shocks, struts and mounts due to blown suspension. 

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2002 BMW 3-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed manual AWD

121500 mi

US $100
Replaced Front Lower Control Arm Bushings. 

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2002 BMW 3-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

72000 mi

US $400
Had to replace my lower control arms, bushing which came out to be $400 in parts and did my own labor. 
134000 mi

US $1200
Power steering 
103500 mi

US $750
Jittery feedback in the steering wheel. Replaced front control arm bushings and got an alignment. Problem fixed. 
118000 mi CAR IS IN SHOP NOW. SERVICE ENGINE. LITE ON PLUS control arm bushings, et rear axle mount 
129000 mi

US $1500
power steering pump vacuum coupling and rebuilding the rack and pinion. 
114000 mi

US $1800
Power stearing pump replaced 
66340 mi

C $300
Steering ball joints. 
60000 mi

US $544
"Found both rear coil springs broken during inspection.Replaced both.+33-53-575 16FRU." 
64000 mi

US $61
"Customer states he has a clunk under the car when he stops and again when he starts.Almost like a ball rolling around (in the trunk)".Control arm bushing "Customer states there is a downshift clunk when you come to a stop and start letting off the bra 
73000 mi

US $134
"Clunk" in rear suspension described earlier revisited with independent tech who states: "Appears to be the beginning of the E46 subfame issue. Customer will monitor and await results of the class action law suit." 
118000 mi

US $600
replace control arm bushings 
119000 mi

US $400
Front ball joints 

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2002 BMW 3-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed shiftable automatic AWD

115000 mi Rear suspension is shot. Need to change struts. 
127000 mi Steering boot leak 
125000 mi All steering hoses leaking 
160000 mi

US $600
Replaced broken rear spring 

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2002 BMW 3-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed manual RWD

72000 mi

US $800
Lower control arms, Left and Right needed to be replaced. Bought the parts online, and had local shop do the work. Even then, it was $800. Hate to think what the dealer would have wanted. 
63500 mi

US $208
Replace front sway bar link 
96000 mi

US $600
Replace worn front control arms and bushings. 
29760 mi

C $3000
front bushing needed repair. new tires. 
84880 mi

C $900
Suspension bushings worn 
124000 mi

C $800
Rear bushings cracked, needed replacement 
139440 mi

C $500
Rear shock leaking, replaced both 
139350 mi

US $1150
Bosch remanufactured steering rack replaced control arm driver side 
13994 mi

US $566
power steering failing, making creaking noises etc. replaced power steering pump and drive belts 
175000 mi

US $4500
Replaced front struts, steering rack, tie rod ends, power steering hoses, and sway bar links 

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2002 BMW 3-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed manual AWD

111000 mi

US $555
The power steering pump failed and was replaced 
130000 mi

US $1350
The front suspension needed a rebuild. The struts and strut bearings were worn out and also replaced the sway bar links (right side worn out) and upgraded the sway bar bushings. Used H&R springs and Bilstein B8 performance plus struts and shocks. Upgraded the rear springs and shocks used Bavauto reinforcement plates and heavy duty shock mounts. 
142000 mi

US $89
replace entire steering rack and pinion 

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2002 BMW 3-Series 2dr Coupe

333-horsepower 3.2L I6 6-speed manual RWD

126700 mi

US $10
Broken left front anti-roll bar mount. 
136500 mi

US $3900
power steering leak repair,  
166000 mi

US $600
replaced front wheel bearing broken upper a-arm, rear 
36772 mi

US $1500
and rear trailing arm bushing replaced  
58674 mi

US $460
Replaced both rear springs Replaced high pressure steering hose 
238000 mi

US $50
Replaced suspension with coilovers as the suspension was getting old and worn and wanted to upgrade to adjustable height and dampening. 
45000 mi

US $325
Rear end felt loose during hard cornering. Research pointed to worn out RTABs, a known failure point on these cars (too much slop between bushing and trailing arm flange). Replaced with Powerflex RTABs by my mechanic. Rear end feels a lot more planted. 
115200 mi

US $750
replace worn front springs and rear control arm 
116600 mi

US $500
Left front wheel bearing 
120000 mi

US $500
Leak from power steering hose  

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2002 BMW 3-Series 2dr Coupe

333-horsepower 3.2L I6 6-speed automated manual RWD

42540 mi

R 1000
RR shock lost damping. Decided to install aftermarket suspension to fix the problem. 

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2002 BMW 3-Series 2dr Coupe

225-horsepower 3.0L I6 5-speed shiftable automatic RWD

102000 mi Replaced front control arm bushings and sway bar end links. 
142000 mi

US $3000
control arm bushings 

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2002 BMW 3-Series 2dr Coupe

225-horsepower 3.0L I6 5-speed manual RWD

88000 mi Two struts leaking when sold. 
254000 mi

US $500
left rear wheel bearing replacement 
302000 mi

US $125
loose steering, replaced worn tie rods. replaced steering coupler. Sway bar bushing replaced. Front control arms replaced, lower control arm bushings replaced. Rear trailing arm bushings replaced. Rear sway bar bushings and rear sway bar links replaced. 
136000 mi

US $1000
Front control arms + bushings, rear trailing arm bushings, water pump + belts, water pump pulley. 
147000 mi

US $1056
Replaced worn out tires and rear trailing arm ball joints. Aligned car after new tires and repairs 
46810 mi

C $300
Front control arm bushings replaced. 
60000 mi

US $800
Replace Control arm bushings. Front suspension was feeling loose and nosy on driveways and bumps 
79320 mi

C $865
Replace worn out front control arm bushings 
80600 mi

C $205
Replaced front stabiliser bar end links 
99200 mi

C $750
Replaced worn-out front control arms Replace rear trailing arm bushings. Intended as preventive (I installed polyurethane bushings instead of the stock rubber bushings), but the rubber in driver side bushing was in fact tearing apart. Other worn out parts had masked this. 
149800 mi

US $165
power steering reservoir and hoses replaced 
188300 mi

US $2416
replaced rear shocks, front struts, front control arms & bushings 
88740 mi

C $1600
Replace power steering high pressure hose 
124000 mi

US $375
Replaced front control arms and control arm bushings (CABs) 
126700 mi

US $400
Replaced front struts. 
130000 mi

US $650
Strut bearings needed to be replaced. 
135000 mi

US $100
Bad front sway bar end links and control arm bushings, replaced with OEM sway bar end links and poly control arm bushings. 

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2002 BMW 3-Series 2dr Coupe

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

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2002 BMW 3-Series 2dr Convertible

333-horsepower 3.2L I6 6-speed automated manual RWD

85300 mi

US $700
Shocks/struts/bushings replaced b/c badly worn; broken front sway bar end link replaced. 

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2002 BMW 3-Series 2dr Convertible

225-horsepower 3.0L I6 5-speed shiftable automatic RWD

112000 mi

US $100
Power Steering pump was tired, replaced with used unit from junk yard. 
110000 mi Shop inspection found broken springs, $1000 estimate to fix. 

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2002 BMW 3-Series 2dr Convertible

225-horsepower 3.0L I6 5-speed manual RWD

77000 mi

US $536
right and left front suspension Lower Control Arm bushings 
100000 mi

US $7000
New shocks 
42000 mi The nut on top of the spring tower came loose and make a loud noise over bumps. It just needed to be tightened. 
125000 mi

US $1000
Replaced control arms, bushings in L&R front plus alignment. 

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2002 BMW 3-Series 2dr Convertible

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

212000 mi

US $22
Stiff steering. Flushed power steering fluid. Helped but did not resolve problem. Possibly have worn/bad shock mount bearing(s) 
143000 mi

US $250
replaced both inner and outer tie rods on both front sides. 
137500 mi

US $65
I replaced a part called the steering guibo which is a connector with a rubber damper that is between the steering column and steering rack. The rubber in the old connector had worn and was loose. This was noted by excessive play in the steering wheel before any steering forces were applied to the steering rack. 
154000 mi

US $1650
Shop noted broken rear spring during PM and NY state inspection. Both springs replaced. 
101000 mi

US $300
Replaced passenger side inner and outer tie rod. 
173000 mi

US $350
part replaced. 

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2002 BMW 3-Series Suspension Problems

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