2002 Volvo S60 Volvo S60 2002

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2002 Volvo S60 repairs by problem area

Engine (33%)

Transmission and Drivetrain (11%)

Brakes and Traction Control (2%)

Suspension and Steering (27%)

Electrical and Air Conditioning (22%)

Paint, Rust, Leaks, Rattles, and Trim (1%)

Other (5%)

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Chart based on 200 repairs.
See TSBs and recalls for the 2002 Volvo S60.

2002 Volvo S60 suspension repair cost distribution

$2500+ (6%)

$1000 - $2499 (29%)

$500 - $999 (23%)

$100 - $499 (31%)

< $100 (10%)

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Chart based on 48 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2002 Volvo S60

Engine not specified

91000 mi

£50
rear swaybar link broken. replaced myself with new part. 

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2002 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed shiftable automatic FWD

125000 mi

US $700
Replaced strut pads, A-arms, left sway bar link, and steering rod. Performed front end alignment. 
149000 mi

US $787
replace lower A-arms, front, both sides 
153000 mi

US $680
Front struts worn out, and broken right front strut pad. 
108000 mi

US $150
Alignment, checked suspension and couldn't find source of noise Repaired and replace faulty tie-rod on front steering as well as refreshed the control arm bearing. 
167000 mi

US $1500
Replaced struts 

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2002 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed manual FWD

89000 mi

US $200
Upper spring and strut seat replaced. 
101000 mi

US $1500
Old struts and shocks worn - replaced with Bilstein. Note - old struts wore quicker because car was lowered and they were original. Tie rods replaced. 
115000 mi

US $250
spring seats with only 10k failed - manufacturing issue - mechanic paid for 1/3rd (full price of parts) owned paid for labor. 
148000 mi Leaking Pwr steering pump and rack and pinion. Estimated repair cost $1,500. 
148000 mi Took vehicle to another repair shop. They tightened clamp, no power steering problem now. Filled the reservoir. No charge. Incredible. 
118000 mi

US $1000
Replaced front control arms/bushings. Replaced rear shock mounts. Replaced all struts/shocks. 
125000 mi

US $700
Inner tie-rods replaced due to being loose.  

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic FWD

88000 mi

US $425
Rocker arm front and rear bushing on front suspension. 
101000 mi

US $130
Front end rattle when driving over rough surface. Outer tie rod and end links where replaced due to wear. 
107700 mi

US $1000
Replaced front struts and strut bushings 
116000 mi

US $500
Noise - a bit like a vacuum leak - mostly from drivers side. Steering column boot came loose. 
51472 mi

US $333
upper engine strut replacement left rear door lock assembly internal malfunction,replaced lock 
79239 mi replaced worn RF sway bar link.covered under extended warranty 
72000 mi

US $300
Front wheel bearing hub replacement 
88000 mi

US $250
Replaced inner tie rod and rubber boot. 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic AWD

99000 mi Suspension worn out. 
133000 mi

US $1700
Tie rod worn out, struts leaking. 
168640 mi

C $250
Noise in the right front suspension. Right front spring mount replaced. 
194680 mi

C $300
Left Front ball joint 
198840 mi

C $180
replaced front and rear sway bar links 
134000 mi

US $800
Inner tie rods needed replaced. Caused need for new tires as well 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed automatic FWD

70000 mi

US $450
1 front stabalizer bar and the 2 rear stabalizer bars needed replacing. 
184000 mi

US $1100
Left and Right tie rod ends, lower control arms and upper spring seals were replaced. 
278217 mi

US $3319
Replace loose tie rods, ball joint and steering rod 
65000 mi

US $1200
Suspension seats replaced 
80000 mi

US $1300
Power steering pump leaking and drain hose were leaking. Problem repaired with replacement parts. 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed automatic AWD

141000 mi

US $2300
Replaced front struts and upper spring seats. Rear struts and lower ball joints, swaybar links, control arms front lower. Wheel alignment 

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2002 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

85560 mi

C $500
wheel bearings had to be changed along with oil and tires 
99700 mi

C $1000
Replace ball joint assembly 
73500 mi

US $3600
various items, mainly the front wheel suspension and power steering mechanisms need repair.  

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2002 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

144000 mi

US $600
sway bar had to be replaced 
185000 mi

US $550
Front End Links repaired (this has been a huge nuisance, needed every 45K or so.) $250. 
136000 mi

US $1985
Both front strut, upper and lower bushing/ball joints 
139000 mi

US $1010
Rear struts and bearing plates, plus 4 wheel alignment. 5 spark plugs - no problem....never replaced in 139K 
149300 mi

US $741
Replaced both front lower control arms. Replaced missing bolt in the rear control arm 
246140 mi

C $350
Front spring mounts and sway bar links 
127000 mi Car was bumping terribly, especially if a passenger was in car. Mechanic says it is the rim. I replaced it, but it is still not totally smooth. Am waiting for tires to see if that is the fix. 
103000 mi

US $1600
Replaced right front inner steering arm. Steering arm had play. Replaced left front ball joint Left front control arm bushings were found to be worn out; replaced. 
110000 mi

US $400
Power steering pump made rattling noise. Pump was replaced with warrantied used pump. Replaced power steering fluid as well. 
124100 mi

US $5400
Next day I got 4 new tires and technician told me drivers side wheel was loose and wobbley, told me to go straight to shop and get it fixed. Ball joint broken. I had both front ones replaced. 
111000 mi

US $850
Right Fr. wheel bearing bad. 

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See TrueDelta's information for all Volvo models.

2002 Volvo S60 Suspension Problems

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