2004 BMW 3-Series BMW 3-Series 2004

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2004 BMW 3-Series repairs by problem area

Engine (42%)

Transmission and Drivetrain (6%)

Brakes and Traction Control (3%)

Suspension and Steering (16%)

Electrical and Air Conditioning (23%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (5%)

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Chart based on 751 repairs.
See TSBs and recalls for the 2004 BMW 3-Series.

2004 BMW 3-Series brake repair cost distribution

$2500+ (5%)

$1000 - $2499 (5%)

$500 - $999 (24%)

$100 - $499 (43%)

< $100 (24%)

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Chart based on 21 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 BMW 3-Series 4dr Wagon

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

89900 mi

C $168
Brake calliper replaced on right front  
108500 mi

C $1300
seized caliper on one brake was causing problem 

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2004 BMW 3-Series 4dr Wagon

184-horsepower 2.5L I6 5-speed shiftable automatic AWD

54560 mi

C $520
Front brakes pads and rotors replaced 
89900 mi

C $190
caliper sticking, removed both front calipers, refurbised calipers, replaced front pads and rotors. 

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2004 BMW 3-Series 4dr Wagon

184-horsepower 2.5L I6 5-speed manual RWD

46000 mi DSC/TCS/ABS activates when not necessary. 
47000 mi The ABS operating when not necessary - was resolved by replacing the tires, which were worn (it seems the BMW DSC/TCS/ABS system is picky, as the shop foreman had had the same problem with his E39).  

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2004 BMW 3-Series 4dr Sedan

235-horsepower 3.0L I6 6-speed manual RWD

156000 mi

US $400
The brake pressure sensor had failed, resulting in the ABS and DSC systems being turned off. The sensor was replaced but the new sensor was also faulty. 

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2004 BMW 3-Series 4dr Sedan

225-horsepower 3.0L I6 5-speed shiftable automatic AWD

189000 mi

US $150
rusted and corroded rear brake lines 

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2004 BMW 3-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

109740 mi

C $598
Brake pads worn 
54975 mi Wheel Speed Sensor replaced 

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2004 BMW 3-Series 4dr Sedan

184-horsepower 2.5L I6 5-speed shiftable automatic AWD

68635 mi

C $975
Rear pads, discs,sensor,calipers, spins, sliders. Rear coil springs 
106000 mi

US $700
Replace brake rotors pads and one caliper from malfunction. 
115900 mi

US $500
Replaced faulty front caliper, and pads/rotors on front 
83000 mi

US $125
caliper sticking, new caliper installed 
90300 mi

US $60
Caliper on passenger side. (Driver side stuck last yr.) 

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2004 BMW 3-Series 2dr Coupe

333-horsepower 3.2L I6 6-speed manual RWD

63240 mi Replace pads and rotors. 

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2004 BMW 3-Series 2dr Coupe

333-horsepower 3.2L I6 6-speed automated manual RWD

267000 mi

US $260
Front brakes worn, right front caliper sticking. Replaced rotors/pads, cleaned caliper. 

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2004 BMW 3-Series 2dr Coupe

225-horsepower 3.0L I6 6-speed manual RWD

95300 mi

US $125
Both front brake calipers were sticking which caused rotors to warp. Rebuilt calipers with new seals and had rotors turned. 
160000 mi

£130
Parking brake was slipping. Needed to replace the brake shoes and also the backing plate, which was worn and no longer holding the shoes properly. Note it's easier to cut off the old plates and weld on the new ones, rather than removing hub 
165000 mi

£130
Rear brake lines were corroded, primarily in the bits inside the wheel arch. The garage was able to clean up and Waxoyl one pipe which wasn't too far gone, but the other needed replacing. The workshop manual recommends dropping the fuel tank, but they were able to route the new brake line without removing anything. I then had the brake fluid replaced at the same time, as it was almost due it anyway. 

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2004 BMW 3-Series 2dr Coupe

184-horsepower 2.5L I6 5-speed shiftable automatic RWD

143000 mi

US $2800
front pads and rotors 

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2004 BMW 3-Series 2dr Convertible

235-horsepower 3.0L I6 5-speed shiftable automatic RWD

29000 mi

US $950
Bad pressure switches in anti-lock brake system caused yellow brake warning lamp on instrument panel. 

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2004 BMW 3-Series Brake Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 BMW 3-Series problems occur, check out our car reliability stats.