2005 Volvo S60 Volvo S60 2005

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2005 Volvo S60 repairs by problem area

Engine (32%)

Transmission and Drivetrain (12%)

Brakes and Traction Control (7%)

Suspension and Steering (22%)

Electrical and Air Conditioning (12%)

Paint, Rust, Leaks, Rattles, and Trim (7%)

Other (7%)

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Chart based on 171 repairs.
See TSBs and recalls for the 2005 Volvo S60.

2005 Volvo S60 suspension repair cost distribution

$2500+ (0%)

$1000 - $2499 (14%)

$500 - $999 (28%)

$100 - $499 (25%)

< $100 (33%)

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Chart based on 36 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Volvo S60

Engine not specified

61000 mi Bushings failed and the car was clunking severely, they were replaced 

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2005 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 6-speed manual AWD

58000 mi

US $75
Got a suspension "Re-Sum".  
79000 mi

US $300
Replaced both front control arms. Rubber bushings were shot. Also installed an O2 spacer in the rear-most O2 sensor of CAT due to a CEL check engine light (ECM400C). Car feels like new wrt the new control arms installed. O2 spacer worked. 
83000 mi

US $900
Drivers front strut (4C) broke. Replaced strut and due to mileage, replaced matching passenger front strut simultaneously. Dealer fixed issue and also performed re-SUM calibration and 4-wheel alignment. 
43000 mi

US $500
45k service + replaced power steering pump. 
87400 mi

US $2000
Front struts and springs.  

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2005 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 5-speed shiftable automatic AWD

33000 mi Severe creaking noise in front suspension noticed at slow speeds not exceeding 20MPH. Problem was due to cracked front spring seats. 
33000 mi Continual squeaking noise from front suspension ,which I had a set of new spring sets installed previously that were supposed to get rid of the noise but didn't. 
177000 mi Noticed uneven tire wear at front tires & rubbing when turning extreme left. Inspected & found worn bushings & leaking front pass strut. Awaiting new struts (constantly out of stock). Purchased new lower control arms (bushings pre-installed) as well as additional parts that might as well be replaced while I have it all apart. Will update with costs & time when complete. 

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2005 Volvo S60 4dr Sedan

turbocharged 257hp 2.4L I5 5-speed shiftable automatic FWD

101000 mi

US $800
Steering wheel loose. Removed air bag module to access nut for steering wheel and tightened. 
145800 mi

US $1135
replace lower control arm bushings R&R Broken strut mount 
98000 mi

US $2200
control arm bushings, other maintenance 
134000 mi

US $2200
strut mounts 

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2005 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

61000 mi Power steering pump leaking, tightened connectors, will observe. 
10500 mi

US $1000
Also tie-rod end and misc suspension parts. 
92000 mi

US $280
Front Bushings Replaced 
109000 mi

US $800
Steering was very loose. They replaced the sway bar I think. Much better. 
50000 mi Vibration reported in front end. Dealer replaced steering rack. 
126000 mi

US $340
Lower control arm was bent causing poor alignment. 
133000 mi

US $240
Rubber bushings needed to be replaced 
46000 mi

US $411
Front left outer tire rod replaced.  

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2005 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic FWD

83000 mi

US $600
Replaced Shocks 
106000 mi

US $800
Wheel bearing and Control Arms Needed to be Replaced 
77700 mi

US $600
Spring seat and strut tower bearing replaced 

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2005 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic AWD

73780 mi

C $550
Front shocks and link kits 
29394 mi anti roll bar link - replace front 2 sides 
54000 mi Left front wheel bearing. Right front wheel bearing two days later. 
86300 mi Front suspension and steering components worn. They were replaced under warranty 
76000 mi Upper A arm links replaced. Although A arm bushings were damaged, they did not repair those, and I just discovered they ignored that part of my complaint. 
66000 mi

US $770
Replaced front control arm bushings (warrantied 440.00) 

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2005 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

147000 mi

US $700
Ball joints and tie rods needed replacement 
94500 mi

US $200
Noise in front end - replaced front strut top end bushings, performed 4 wheel alignment. 
106700 mi

US $225
Noise in steering column 
108000 mi

US $100
Repaired noise in the steering column. Charged me only for the deductible on the warranty even though it was not covered since they had tried unsuccessfully to fix previously. 
110000 mi

US $250
Steering universal joint in the column was binding causing the wheel to not return to center position. 

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See TrueDelta's information for all Volvo models.

2005 Volvo S60 Suspension Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2005 Volvo S60 problems occur, check out our car reliability stats.