Chevrolet Cavalier Chevrolet Cavalier

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Chevrolet Cavalier repairs by problem area

Engine (38%)

Transmission and Drivetrain (6%)

Brakes and Traction Control (7%)

Suspension and Steering (17%)

Electrical and Air Conditioning (28%)

Paint, Rust, Leaks, Rattles, and Trim (3%)

Other (1%)

Chart based on 123 repairs.
See TSBs and recalls for the Chevrolet Cavalier.

Chevrolet Cavalier engine repair cost distribution

$2500+ (2%)

$1000 - $2499 (10%)

$500 - $999 (12%)

$100 - $499 (44%)

< $100 (32%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 41 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Chevrolet Cavalier 4dr Sedan

140-horsepower 2.2L I4 4-speed automatic FWD

115000 mi

US $110
Replace leaking water pump. 
78000 mi

US $40
Car was stalling and then not starting; removed air filter to check and discovered air resonator full or fuel. Replaced fuel pressure regulator and everything works fine now. Bad regulator was sending fuel down vacuum line into air box. 
79000 mi

US $15
Muffler hanger was corroded and broken allwoing muffler to drag on ground. Replaced muffler hanger with new part. Muffler hanger was corroded and broken allowing muffler to drag on ground. Replaced muffler hanger with new part. 

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2004 Chevrolet Cavalier 4dr Sedan

140-horsepower 2.2L I4 4-speed automatic FWD

131000 mi

US $480
fuel economy went way down; fuel injectors needed cleaning (they were spraying out extra fuel). fuel filter was replaced and fuel line was cleaned; spark plugs were also replaced 
111000 mi

US $350
Replace serpintine belt and pulleys. 

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2004 Chevrolet Cavalier 4dr Sedan

88040 mi

C $1000
Ignition takes multiple cranks to get going. Leaking Power steering fluid. ABS brakes issue. 

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2004 Chevrolet Cavalier 2dr Coupe

140-horsepower 2.2L I4 4-speed automatic FWD

10500 mi

US $300
Intake fuel pump replaced at 100k, like GM's do. 

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2003 Chevrolet Cavalier 4dr Sedan

140-horsepower 2.2L I4 4-speed automatic FWD

80000 mi

US $480
Replaced Fuel Pump after car stalled on the highway. 
114000 mi

US $360
Failed cooling fan motor and low refrigerant in AC system. 
91000 mi

US $230
Changed gas cap to fix emissions issue. 
133000 mi Did not repair...quit driving car for awhile.... Just left the light on....will fix it on next oil change. 
142600 mi

C $501
Muffler and Resonator 

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2003 Chevrolet Cavalier 2dr Coupe

140-horsepower 2.2L I4 5-speed manual FWD

279000 mi Exhaust muffler bracket rusted through. Replaced bracket. 

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2003 Chevrolet Cavalier 2dr Coupe

140-horsepower 2.2L I4 4-speed automatic FWD

68500 mi

US $2500
Had fuel pump, harness and fuel filter replaced. Replaced radiator fan assembly and fuse. 
165500 mi

US $250
Rusted radiator pipe had a hole in it. Two sensors went bad (crank shaft, evap) 
80000 mi

US $150
Replace radiator 

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2002 Chevrolet Cavalier 4dr Sedan

140-horsepower 2.2L I4 5-speed manual FWD

131000 mi

US $400
Transmission mounts showing cracks, replaced. 

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2002 Chevrolet Cavalier 4dr Sedan

115-horsepower 2.2L I4 4-speed automatic FWD

148000 mi

US $300
Coolant light came on but not overheating. I had coolant system maintenance 2 wk before. Dealer said there was an air bubble in the line, they bled system and it was OK. 
149000 mi 3rd time coolant light came on. Dealer identified loose connection, fixed & topped up coolant.  
150000 mi

US $316
AC not working, saw puff of smoke, drove to dealer. Took 4 days to diagnose. I was told a coolant system problem resulted in compressor burnout, so associated parts had to be replaced. Seems OK now. Not sure if related to earlier problems.  Without warning, car would not turn over or start. Towed. Ignition switch failed, replaced, OK. Ignition system was replaced last year, adviser said the switch should have been replaced at that time, replaced system at no charge. 
163100 mi replace radiator hoses Replaced valve cover gasket; I did not notice oil leak, don't know if that is preventive or symptom 
175900 mi

US $1988
Replaced 2 broken motor mounts. Dealer had quoted $3,000 for these and the exhaust, so had an independent shop do the work. Exhaust system had multiple cracks and breaks. Entire system required replacement. No symptoms! 
178000 mi

US $844
Ignition system wires replaced. 
180400 mi

US $442
Car wouldn't start but lights, radio OK. When key was turned, nothing happened. Road service diagnosed ignition not making contact. Replaced ignition lock system, recoded. 
187000 mi

US $500
Replaced motor mounts. 
193000 mi

US $15
Used aluminum stop-leak to plug a small radiator leak. No further problems! 
98000 mi

US $178
cooling sensor, coolant flush 
101000 mi

US $100
Thermostat replaced,  head gasket replaced, head repaired water pump replaced 
136800 mi

US $20
Replaced muffler strap. Still have OE muffler 
121500 mi The idler pulley was noisy so I replaced it along with a new AC Delco Serpentine belt. 
120000 mi

US $750
The fuel pump went out and needed to be replaced. 
158000 mi

US $115
Coolant pipe replaced.  

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2002 Chevrolet Cavalier 2dr Coupe

140-horsepower 2.2L I4 5-speed manual FWD

130000 mi

US $370
Ignition switch froze. Needed replacement. 

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2001 Chevrolet Cavalier 4dr Sedan

115-horsepower 2.2L I4 4-speed automatic FWD

57000 mi

US $7
Muffler strap rusted out (thanks, Ohio winters!). Got a new one for $7 from an auto parts store, struggled to get the old one off myself, then remembered WD-40 exists for a reason. 
62900 mi Muffler replaced due to rust. Coolant temperature sensor broken by mechanic during oil change - replaced free of charge. Mechanic said it looked like it needed to be replaced soon anyway. 
161000 mi

US $350
replaced throttle sensor 
145000 mi

US $500
The engine temperature gauge was going into the red, so we took it into the local shop we always use. They diagnosed that the radiator was clogged with an unknown substance. They replaced with new radiator and hoses. This fixed the issue. 

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2001 Chevrolet Cavalier 2dr Coupe

115-horsepower 2.2L I4 4-speed automatic FWD

67300 mi

US $133
Fuel pressure regulator. Had been having trouble starting. 

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1998 Chevrolet Cavalier

Engine not specified

200700 mi

US $25
Pipe rusted through and fell down. Muffler shop quickly welded it all back together and I was on my way. 

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Chevrolet Cavalier Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Chevrolet Cavalier problems occur, check out our car reliability stats.