Chevrolet Volt Chevrolet Volt

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Chevrolet Volt repairs by problem area

Engine (35%)

Transmission and Drivetrain (8%)

Brakes and Traction Control (3%)

Suspension and Steering (5%)

Electrical and Air Conditioning (34%)

Paint, Rust, Leaks, Rattles, and Trim (7%)

Other (7%)

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Chart based on 525 repairs.
See TSBs and recalls for the Chevrolet Volt.

Chevrolet Volt body repair cost distribution

$2500+ (0%)

$1000 - $2499 (0%)

$500 - $999 (0%)

$100 - $499 (10%)

< $100 (90%)

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Chart based on 31 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2018 Chevrolet Volt 4dr Hatch

149-horsepower Plug-in Hybrid CVT FWD

600 mi Dashboard was not clicked into place, so it was banged in with hand. 

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2017 Chevrolet Volt 4dr Hatch

149-horsepower Plug-in Hybrid CVT FWD

19000 mi Leather seat cover pulling away from headrest mount. Wasn't fixed. 
4700 mi Rear hatch would not close and latch unless excessive force was used. Rear hatch close mechanism was adjusted to close normally. 
8000 mi Steering wheel rattled when driving down road. Dealer ended up replacing steering wheel which resolved the issue. They also replaced the panel in the trunk which was warped and had broken tabs. 
9300 mi Rear hatch was rattling when going over bumps. The dealership was able to adjust the latch and stop the rattle. 
19220 mi rattle drivers door, rattle front dash 
24366 mi The dealer identified solutions for the following problems: 3 bells coming on -- things left on front passenger seat precipitating seatbelt alarm; apple play not coming on -- due to using non regulation Apple cable connections. Part of the body abutting the front passenger door frame is misaligned -- Dealer said they see this a lot with people kicking ice off of their tires or going over snowbanks (not covered by warranty). 
13000 mi There was a rattle coming from the rear hatch area whenever I drove over anything other than the very smoothest road. I had been in five times before. The fix either did not fix it or they did not have a suitable mechanic to work on it. On this sixth trip, a young mechanic figured out that the bumper on the lid of the hatch was not hitting the pad on the body of the car so the lid was rattling. He adjusted the bumper and tightened the trunk latch lock. 
9300 mi Scratch fixed in drivers door 
24000 mi The headrest fastener came undone and was repaired. 

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2016 Chevrolet Volt 4dr Hatch

149-horsepower Plug-in Hybrid CVT FWD

14000 mi Noise from dashboard trim, creaking. Noise persisted, plan to take it back when time permits. Update: later went away on its own. 
26000 mi Rattles heard during freeway speed behind horn assembly. Other rattles heard near driver-side door. Horn assembly rattle fixed, door rattle improved. 

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2015 Chevrolet Volt

Engine not specified

30380 mi During winter there is a frost build-up on the interior side of sheet metal roof. When driving for a long ride, ice becomes to melt and water drains in OnStar buttons. When going in a heated parking, all ice melted. Find water on seats, A pillar, OnStar buttons, etc. The dealer told my wife that was caused by bad snow removal on rhe roof of the car. That was obviously wrong when dealer tested the roof and windshield and concludes there were water tight. GM Canada wrote me that this was caused by my Weathertec floor mats that retains water from snow melting. After, GM Canada told me that moisture and frost in the interior of the vehicle was because we were setting tbe climate control to "Auto". It takes 1 week before GM finally accepts to pay repairs under the warranty. Worrying about water and moisture going everywhere in this car, airbags, etc. we decide to sell it and purchase a Prius Prime that is equipex with a heat pump that eliminate very well interior moisture. 

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2014 Chevrolet Volt 4dr Hatch

149-horsepower Electric + Gas CVT FWD

6000 mi Passenger side mirror repainted from previous repair. 
17520 mi Dealer damaged car during the previous visit by denting the hood. Another dealer dent was also repaired. Initially dealer never said anything. Dealer tried to make me pay half of the second dent. In the end I paid for none of the repairs. 
7000 mi Roof molding clip fell off. 
9000 mi Dealer installed anti-wind buffeting kit to reduce noise when windows down. 
56420 mi

C $270
Outside left mirror broken. When I dismounted the mirror assembly I noticed that inside was rusted a lot. May be it has been hit by something but the whole assembly was weakened by rust. The other mirror is not yet broken but doesn't fold as it should. Probably also rusted inside. 
14860 mi Fogging of tail lamps. Lamps replaced under warranty. 
22000 mi Front badge fell off. 
23000 mi Water was leaking on the drivers side B Pillar. Apparently assembly plant did not seal the windshield correctly. 
25000 mi Chrome Caps on Lug Nuts were falling off. 
25000 mi More squeaks and rattles, some appeared to be the same fixed earlier. 
21000 mi Floor mat attachment was broken. Dealer replaced. 

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2013 Chevrolet Volt 4dr Hatch

149-horsepower Electric + Gas CVT FWD

8000 mi Rear hatch manufacturing defect - hatch contained missing/improper welds, causing rattles, wind noise, and rear window to not fit properly. GM engineer inspected vehicle, confirmed manufacturing defect, and replaced entire rear hatch. 
6600 mi Moisture in both tail lamps 
2400 mi Factory used wrong color trim on one door panel and on instrument cowl (did not match rest of car). 
28840 mi broken compressor holder in trunk. Bad plastic batch? 
33920 mi Paint bubble on back of tailgate. It was re-paint. 

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2013 Chevrolet Volt 4-door

4-cylinder CVT 2WD

5000 mi Molding on roof required replacement as it must never adhered well originally. 

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2012 Chevrolet Volt 4dr Hatch

149-horsepower Electric + Gas CVT FWD

36000 mi When going over curbs or speed bumps, creaking noise from rear hatch area. Rear hatch seal lubricated per a TSB. 
62000 mi

C $80
Battery shield needed to be reattached, had come partially off and was causing noises 
82460 mi

C $430
Driver side mirror support had corroded and broke off. Mirror needed to be replaced with a new unit 
10000 mi Passenger door misaligned. Rattle from dashboard. Update: the rattle later went away on its own. The door alignment was never addressed to my satisfaction, the dealer claimed it was "within spec". 
26000 mi Moisture in tail light 
20600 mi Rubber Bump stop for hatch fell off Replaced with a new one 
18000 mi Rattle from right rear of car. 

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2011 Chevrolet Volt 4dr Hatch

149-horsepower Electric + Gas CVT FWD

22500 mi

US $120
Noise when window rolled down. Caused by dry seal. Fixed by lubricating. 

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Chevrolet Volt Body Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Chevrolet Volt problems occur, check out our car reliability stats.