Chevrolet Volt Chevrolet Volt

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Chevrolet Volt repairs by problem area

Engine (35%)

Transmission and Drivetrain (8%)

Brakes and Traction Control (3%)

Suspension and Steering (5%)

Electrical and Air Conditioning (34%)

Paint, Rust, Leaks, Rattles, and Trim (7%)

Other (7%)

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Chart based on 522 repairs.
See TSBs and recalls for the Chevrolet Volt.

Chevrolet Volt transmission repair cost distribution

$2500+ (0%)

$1000 - $2499 (3%)

$500 - $999 (5%)

$100 - $499 (24%)

< $100 (68%)

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Chart based on 38 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2018 Chevrolet Volt 4dr Hatch

149-horsepower Plug-in Hybrid CVT FWD

51000 mi Shift to park problem 
49000 mi When placed in Park, a message intermittently occurred stating "Shift To Park" in order for power to be turned off. 

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2017 Chevrolet Volt 4dr Hatch

149-horsepower Plug-in Hybrid CVT FWD

36000 mi Transaxle leaking. 
44000 mi

US $700
Putting the car into Park didn't always allow the driver to then shut off the vehicle. The display would state that the car was still in gear and had to be placed into Park. Taking the car out of and back into Park would fix the problem. There was a component in the center console that had to be replaced to fix the issue. 
45000 mi The "shift to park" problem that is common for GMs. A switch in the gear selector goes bad, and the car won't turn off because it asks you to "shift to park" when you are already in park. It was fixed under the Voltec warranty. 
Recall, Computer Firmware update 
50000 mi

US $375
Shift to park error Software update 
20000 mi Could not turn car off, car would alert saying Shift to Park even though I was already in park. The dealer diagnosed an intermittent open in shift control. They replaced the transmission shift control and it has been fine since. 

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2016 Chevrolet Volt 4dr Hatch

149-horsepower Plug-in Hybrid CVT FWD

46000 mi

US $100
Recall for “propulsion reduced.” 
84 mi Voltec warranty for the known "shift to park" issue. This is the first repair, and the wiring squib was replaced. The second one that was done a year later required the entire shifter to be replaced--also under warranty. 
85594 mi This is the second "shift to park" incident. Dealer replaced the shifter under voltec warranty. 
5403 mi Car died on vacation, would not restart. Towed to dealer. Dealer ordered and replaced section 3 of high-voltage hybrid battery. 
21700 mi Shifter assembly replaced. Would not register being put into park 
55000 mi

US $87
Shift to park error. Replaced shifter assembly and installed new wiring harness per GM TSB 

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2014 Chevrolet Volt

Engine not specified

29000 mi

US $468
Axle spline failure 

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2014 Chevrolet Volt 4dr Hatch

149-horsepower Electric + Gas CVT FWD

80000 mi Front axle replaced 
120760 mi

US $500
Clicking noise on hard right turns. CV outer boot was torn; replaced entire axle with a new unit from Rock Auto. 
129700 mi Tightened drivers side axle nut; loose nut causes a "click" noise when changing directions, forward/reverse. Nut comes loose after x amount of miles driving, needs retightened 
28000 mi Car showed an error in the drive system. Dealer diagnosed as a broken control valve. Part ordered and installed next day. Covered under warranty 
45700 mi Some nuts on the front axle needed to be tightened as there was a "click" noise whenever the car coasts to a stop or accelerates. I also did an oil change at the same time. 
61000 mi There was a clunking noise under accel/brake. They cleaned and serviced axle splines on left front. 
43400 mi Stator bearing replaced under warranty 

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2013 Chevrolet Volt 4dr Hatch

149-horsepower Electric + Gas CVT FWD

31000 mi

US $400
Car was making a clunking sound upon initial acceleration and braking. There apparently we're a couple of washers on the axel that broke and allowed too much play so that things were moving where they were not supposed to. If not fixed dealer states that wheel bearings would get damaged. 
104000 mi

US $179
Service High Voltage Charging System error. HPCM2 and BECM reprogrammed. GM should cover these under a warranty extension because these latest calibrations fix known issues with high voltage self test parameters, but they will not cover it. 
49600 mi

C $200
noise when accelerating [axle nut?] 
134000 mi

US $250
Passenger side CV axel replaced 
1000 mi Defective control solenoid in the transmission was replaced under warranty. Time spent in the shop was due to backorder of the part from GM. 
2700 mi Leaking axle shaft. Shaft was ground down. Replaced unit. 
35000 mi

US $1200
Rotor Bearing Failure. Repaired under Power Train Warranty 
75000 mi Transmission Valvebody and TCM replaced due to solenoid failure. The entire unit was replaced under warranty. 
1000 mi Service bulletin repairs PIC57086, J9999 06-08-47-001 SPS CONTROL MODULE. Check engine light. Computer updated. 
50700 mi Axle nut was loose. Dealer could not diagnose correctly. I figured out a loose axle nut was the problem with a recommendation from a Volt forum to check it. Believe my surprise that it was that simple but the dealer wanted more time to diagnose the car... 
75000 mi

US $75
outer CV boot torn, axle clicking on turns. Replaced entire CV shaft. 

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2012 Chevrolet Volt 4dr Hatch

149-horsepower Electric + Gas CVT FWD

23000 mi Trouble codes P2717 and P0700. First repair was to disassemble and clean Transmission Control Module (TCM) (FP#242681610). Fault not corrected. Then TCM replaced and programmed TCM/SOL code 1875D. Fault corrected. 
108000 mi

US $391
Noise from front end on accel and decel. Dealer misdiagnosed and replaced brake pads for $370. Issue turned out to be axle nut and washers, which were under $20 to repair. 
64300 mi Transmission failed, rebuilt and still slipping so a entire unit replaced 
12000 mi Clicking while braking and turning right. Replaced front left axle shaft. 
46000 mi Car was making a clicking noise when braking and turning at the same time. Dealer took days to diagnose a faulty CV axle then had to bring it back to repair. 
56300 mi Received a check engine light with a code that pointed to the electric powertrain. Dealer reprogrammed a computer based on a service bulletin. 
24000 mi Bearing casing cracked.  
35800 mi Left Front CV joint boot flung grease inside the rim and wheel well. After further inspection at the dealer, the entire CV joint was replaced. 

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Chevrolet Volt Transmission Problems

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