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2004 Ford Expedition Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
08/01/17 NHTSA ID: 10109070
TSB ID: SSM 46085

The powertrain control/emissions diagnosis (pc/ed) manual has been revised for diagnosing electronic throttle bodies (etbs). the etc_act and etc_dsd pids should not used to diagnose possible etb concerns. the ids has a limited refresh rate
02/20/08 NHTSA ID: 10023943
TSB ID: 07212

Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10.
07/26/06 NHTSA ID: 10020132
TSB ID: 06317

Brake shudder.
03/14/06 NHTSA ID: 10019415
TSB ID: 052621

Unintended brake assist.
01/12/06 NHTSA ID: 10018745
TSB ID: 041601

Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running.
12/06/05 NHTSA ID: 10017888
TSB ID: 031207

Steering wheel at 65 mph (105 km/h) or higher.
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10/07/05 NHTSA ID: 10016789
TSB ID: 050618

Rear axle noise repair. *sc
05/05/05 NHTSA ID: 10014685
TSB ID: 0554

Use of stainless steel exhaust studs in service for 5.4l 2v engine.
05/05/05 NHTSA ID: 10014666
TSB ID: 05417

Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow.
04/14/05 NHTSA ID: 10013301
TSB ID: 0514

Brake shudder (rotor thickness variation) due to the new low dust front brake lining used in production, or new linings that were installed per tsb 04-05-02.
04/05/05 NHTSA ID: 10012963
TSB ID: 18400

Four corner load leveling air suspension may exhibit leveling concerns, such as one front corner dropping. individual air springs available for service.
01/07/05 NHTSA ID: 10011173
TSB ID: 041614

Steering column clunk, pop or creak. *ar update.
01/06/05 NHTSA ID: 10011162
TSB ID: 031404

Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
01/04/05 NHTSA ID: 10011156
TSB ID: 041511

Misfire at idle with diagnostic trouble codes p0300-p0308, p0316.
12/07/04 NHTSA ID: 10010731
TSB ID: 18217

Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator.
08/04/04 NHTSA ID: 10008539
TSB ID: 0454

Air suspension compressor noise.
07/26/04 NHTSA ID: 10008278
TSB ID: 03256

Engine-romeo built 4.6l 2v-tick noise from engine-engines built before 9/17/2003. *mj
07/23/04 NHTSA ID: 10008267
TSB ID: 17881

Ride height issues on automobiles with air suspension.
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07/22/04 NHTSA ID: 10008166
TSB ID: 17316

Fuel signal to instrument cluster service tip.
07/22/04 NHTSA ID: 10008169
TSB ID: 17320

Broken exhaust manifold studs.
06/22/04 NHTSA ID: 10007411
TSB ID: 17639

Ride height issues.
06/16/04 NHTSA ID: 10007356
TSB ID: 0411

Brake dust - revised brake linings - vehicles built prior to 12/18/2003.
01/14/04 NHTSA ID: 10004901
TSB ID: 17247

Accumulation of brake dust on the wheels under regulator driving conditions.
11/17/03 NHTSA ID: 10004051
TSB ID: 17135

Moaning noise from the exhaust system, or vibration in the rear passenger floor pan, when driving 45-55 mph and 1200-1400 rpm all without flex coupling in the exhaust.
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05/20/09 Transmission and Drivetrain NHTSA ID: 10028736
TSB ID: TSB-08-19-3

Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak.
12/14/05 Transmission and Drivetrain NHTSA ID: 10018069
TSB ID: 18815

A tiny crack, or cracks, around the transfer case drain plug hole.
12/06/05 Transmission and Drivetrain NHTSA ID: 10017892
TSB ID: 05618

Rear axle noise repair.
05/05/05 Transmission and Drivetrain NHTSA ID: 10014668
TSB ID: 18478

Axle seal leaks. *eh
05/05/05 Transmission and Drivetrain NHTSA ID: 10014659
TSB ID: 18466

Axle whine howl. this includes 1997-05 ford vehicles. *eh
04/28/05 Transmission and Drivetrain NHTSA ID: 10014100
TSB ID: 06216

Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers.
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04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
04/05/05 Transmission and Drivetrain NHTSA ID: 10012977
TSB ID: 18439

Tiny crack or cracks around the transfer case drain plug. *eh
04/05/05 Transmission and Drivetrain NHTSA ID: 10012959
TSB ID: 18423

Axle whine howl service with individual parts instead of an axle assembly. *eh
12/07/04 Transmission and Drivetrain NHTSA ID: 10010729
TSB ID: 18213

Grinding noise from front axle wheel hubs on acceleration in 2wd - service tip. various models including 2005 expedition/navigator.
09/23/04 Transmission and Drivetrain NHTSA ID: 10009332
TSB ID: 17905

Multiple vehicles using fehp rear axle fluid. fluid usage change.
09/07/04 Transmission and Drivetrain NHTSA ID: 10008994
TSB ID: 04105

Axle seal leaks. leaks from rear halfshaft axle seal. service tips.
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07/23/04 Transmission and Drivetrain NHTSA ID: 10008245
TSB ID: 17755

Axle whine at highway speeds (40-60 mph).
06/22/04 Transmission and Drivetrain NHTSA ID: 10007407
TSB ID: 17632

Axle whine at highway speeds (40-60 mph).
06/17/04 Transmission and Drivetrain NHTSA ID: 10007393
TSB ID: 17598

Rear axle halfshaft seal leak.
06/10/04 Transmission and Drivetrain NHTSA ID: 10007318
TSB ID: 17466

Chatter, shudder, binding sensation, or vibration from limited slip rear axle during low speed turns.
06/10/04 Transmission and Drivetrain NHTSA ID: 10007330
TSB ID: 17488

Axle whine between 58-62 mph.
11/14/03 Transmission and Drivetrain NHTSA ID: 10004037
TSB ID: 03198

Chatter, shudder, a binding sensation, or vibration during low speed turns on vehicles equipped with the 9.75 inch or 8.8 inch limited slip rear axle.
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12/14/05 Electrical and Air Conditioning NHTSA ID: 10018052
TSB ID: 0594

Drivers front power seat will not move forward or rearward.
12/07/05 Electrical and Air Conditioning NHTSA ID: 10017904
TSB ID: 05419

False parking aid warnings.
05/05/05 Electrical and Air Conditioning NHTSA ID: 10014671
TSB ID: 04262

False parking aid warnings. update.
05/05/05 Electrical and Air Conditioning NHTSA ID: 10014654
TSB ID: 05411

Noise from a/c (air conditioning) or insufficient a/c cooling.
04/29/05 Electrical and Air Conditioning NHTSA ID: 10014314
TSB ID: 040704

Climate controlled seat diagnosis - service tips.
04/27/05 Electrical and Air Conditioning NHTSA ID: 10014062
TSB ID: 04189

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
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04/14/05 Electrical and Air Conditioning NHTSA ID: 10013322
TSB ID: 18384

Popping or quavering from radio on the am band.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
01/18/05 Electrical and Air Conditioning NHTSA ID: 10011343
TSB ID: 18172

Reverse sensing system defaulting off, setting diagnostic trouble codes, or losing communication with diagnostic scan tool.
01/18/05 Electrical and Air Conditioning NHTSA ID: 10011334
TSB ID: 18127

Various electric concerns. interior illumination, quarter windows, moonroof function, accessory delay, courtesy lamps, electro chromatic mirror, climate controlled seats, electronic park brake release, flasher relay, audio system, electron
01/04/05 Electrical and Air Conditioning NHTSA ID: 10011159
TSB ID: 041514

Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
09/23/04 Electrical and Air Conditioning NHTSA ID: 10009321
TSB ID: 031501

Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns.
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09/23/04 Electrical and Air Conditioning NHTSA ID: 10009329
TSB ID: 04149

Diagnostic trouble code (dtc) p0320 with possible driveability concerns and/or charging system warning indicator on with possible dtc p0620.
08/04/04 Electrical and Air Conditioning NHTSA ID: 10008543
TSB ID: 0459

Intermittent loss of cooling or airflow from a/c system at highway drives.
07/26/04 Electrical and Air Conditioning NHTSA ID: 10008291
TSB ID: 17418

Diagnostic trouble code (dtc) p0320 with driveability symptoms. *mj
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008210
TSB ID: 17693

Diagnostic trouble code (dtc) p0320 (ignition engine speed input circuit malfunction).
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008220
TSB ID: 17708

Reverse sensing system warning chime volume low.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008201
TSB ID: 0471

Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update.
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07/23/04 Electrical and Air Conditioning NHTSA ID: 10008233
TSB ID: 17732

Check air suspension message with diagnostic trouble code (dtc) c1724, c1873, and/or c1889.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008238
TSB ID: 17738

Charging system warning indicator intermittently on with possible diagnostic trouble code (dtc) p0620.
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008182
TSB ID: 17356

Loss of climate control cooling during extended driving.
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008167
TSB ID: 17317

Parking aid system messages and control functions do not display in the message center.
06/14/04 Electrical and Air Conditioning NHTSA ID: 10007353
TSB ID: 17524

Tpms module replacement and configuration - service tip.
06/10/04 Electrical and Air Conditioning NHTSA ID: 10007316
TSB ID: 17459

Courtesy rail lamps do not operate correctly or cause a battery draw.
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01/20/04 Electrical and Air Conditioning NHTSA ID: 10004932
TSB ID: 17289

Parking aid sensor readings do not display on wds.
11/17/03 Electrical and Air Conditioning NHTSA ID: 10004061
TSB ID: 17168

Vehicles equipped with advancetrac stability assist/interactive vehicle dynamics - ivd) may exhibit a diagnostic trouble code c1998.
11/14/03 Electrical and Air Conditioning NHTSA ID: 10004027
TSB ID: 03181

Remote keyless entry (rke) - service tips.
09/17/03 Electrical and Air Conditioning NHTSA ID: 10002779
TSB ID: 0397

Climate controlled seat diagnosis - service tips. *mj
03/13/06 Other NHTSA ID: 10019384
TSB ID: 0637

Low tire indicator on - tpms system sensor wake up.
01/25/06 Other NHTSA ID: 10018938
TSB ID: 052624

Vibration diagnosis - tire/wheel runout.
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11/30/05 Other NHTSA ID: 10017805
TSB ID: 05198

Rear window wiper inoperative.
05/05/05 Other NHTSA ID: 10014676
TSB ID: 18506

Aluminum alloy wheels pitting and or peeling cleaning procedures. *eh
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
04/28/05 Other NHTSA ID: 10014165
TSB ID: 04251

Aluminum corrosion - service tip.
04/18/05 Other NHTSA ID: 10013389
TSB ID: 042116

Reverse tilt mirror system diagnostics and repair. *eh
04/05/05 Other NHTSA ID: 10012954
TSB ID: 05310

Safety belt web stop button service. *eh
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12/07/04 Other NHTSA ID: 10010737
TSB ID: 18228

Tire feathering at low mileage. oasis. various models including 2005 expedition.
08/04/04 Other NHTSA ID: 10008542
TSB ID: 0457

Pop/thump noise at end of window movement and/or driver's window bounce back and reverse to mid-position.
07/26/04 Other NHTSA ID: 10008289
TSB ID: 17411

Tire pressure monitoring system (tpms) module configuration - service tip. *mj
07/22/04 Other NHTSA ID: 10008157
TSB ID: 99263

Correct lug nut torque specifications - increase wheel nut and stud size - service tip.
07/22/04 Other NHTSA ID: 10008137
TSB ID: 17574

Interior carpet curling near the emergency brake.
07/22/04 Other NHTSA ID: 10008122
TSB ID: 17557

Safety belt difficult to pull out due to web stop button used for vehicle assembly. *mj
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06/21/04 Other NHTSA ID: 10007405
TSB ID: 17630

Reverse tilt mirror function - service tip.
10/09/03 Other NHTSA ID: 10003156
TSB ID: 17030

Vehicles with a silver valve stem tire pressure monitor system (tpms) may exhibit a warning light/message on.

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Ford Expedition TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.