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2000 Ford F-250+ Super Duty Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
06/03/08 NHTSA ID: 10024865
TSB ID: 20228

1999-2008 7.3l/6.0l/6.4l/4.5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip. *nj
02/20/08 NHTSA ID: 10023943
TSB ID: 07212

Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10.
07/23/07 NHTSA ID: 10022243
TSB ID: 19728

Lack of power due to low fuel pressure - fuel tank liner seperation.
06/12/07 NHTSA ID: 10021621
TSB ID: 19621

Lack of power due to low fuel pressure, fuel tank liner seperation.
03/28/07 NHTSA ID: 10021281
TSB ID: 07312

Water in the fuel tank behind rear axle - 6.0l, 6.4l and 7.3l diesel engine. updated 2/29/08. *nj
02/10/06 NHTSA ID: 10019075
TSB ID: 19015

Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust.
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01/12/06 NHTSA ID: 10018745
TSB ID: 041601

Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running.
05/05/05 NHTSA ID: 10014666
TSB ID: 05417

Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow.
05/05/05 NHTSA ID: 10014685
TSB ID: 0554

Use of stainless steel exhaust studs in service for 5.4l 2v engine.
04/18/05 NHTSA ID: 10013413
TSB ID: 04236

Vehicle lean sag when observed from rear of vehicle. *eh
01/06/05 NHTSA ID: 10011162
TSB ID: 031404

Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
12/07/04 NHTSA ID: 10010731
TSB ID: 18217

Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator.
12/07/04 NHTSA ID: 10010734
TSB ID: 18223

Vacuum pump inoperative or runs continuously - climate control defaults to defrost. oasis. to also include 2005 super duty f-series, excursion, and f650/750.
08/09/04 NHTSA ID: 10008589
TSB ID: 02194

Driveability-no start/repeat starter failure-repeat starter replacement. electrical-sticking or binding ignition lock cylinder between start and run. engine-starting-starter staying engaged at start up. *mj
08/05/04 NHTSA ID: 10008580
TSB ID: 02176

Lamp-brake-invadvertent disabling of brake shift interlock. *mj
08/04/04 NHTSA ID: 10008552
TSB ID: 17777

Rear leaf spring noise.
07/28/04 NHTSA ID: 10008334
TSB ID: 16403

Engine-light tick or rattle type noise from engine after cold start. *mj
07/27/04 NHTSA ID: 10008310
TSB ID: 02227

Engine-cylinder head deck leak-4.6 and 5.4l engines-new service-only gasket and cylinder head kits availability. *mj
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07/26/04 NHTSA ID: 10008288
TSB ID: 17406

Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03.
07/22/04 NHTSA ID: 10008166
TSB ID: 17316

Fuel signal to instrument cluster service tip.
07/22/04 NHTSA ID: 10008169
TSB ID: 17320

Broken exhaust manifold studs.
07/22/04 NHTSA ID: 10008119
TSB ID: 17554

Oil/dust film at cac connections. *mj
01/14/04 NHTSA ID: 10004888
TSB ID: 03205

No start/repeat starter failure or a sticking/binding ignition lock cylinder, starter staying engaged at start up. also includes 2003 super duty f series.
01/13/04 NHTSA ID: 10004877
TSB ID: 14248

Film of oil/dust at the charge air cooler (cac) hose connections.
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01/13/04 NHTSA ID: 10004881
TSB ID: 16518

Accessory drive belt squealing noise from the engine area when the engine fan clutch is engaged while operated in hot dusty climates. various models including 2003 f450/550.
01/13/04 NHTSA ID: 10004882
TSB ID: 16589

Gradual loss of power at cruise. ford special service message. various models including 2003 super duty f series.
01/13/04 NHTSA ID: 10004883
TSB ID: 16859

Some vehicles built after 12/7/1998 equipped with a 7.3l dit engine may exhibit a hoot or howling noise from the turbocharger. 2003 super duty f series also included.
01/12/04 NHTSA ID: 10004851
TSB ID: 032140

Engine buck, surge or jerk (also known as hitching/hesitation) while the speed control is active through all engine temperatures.
01/12/04 NHTSA ID: 10004852
TSB ID: 032141

Fuel quality and moisture in certain diesel fuels may cause some vehicles to exhibit a no start, gradual loss of power, or a rough idle condition due to fuel gelling during extreme cold weather operation.
01/12/04 NHTSA ID: 10004853
TSB ID: 032142

A lack of power under a load, at cruise or on acceleration may occur on some vehicles built before 11/25/2000 equipped with the 7.3l dit engine.
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01/12/04 NHTSA ID: 10004856
TSB ID: 032145

External oil leak diagnosis for 7.3l dit engines. various models including 2003 super duty f series.
01/12/04 NHTSA ID: 10004857
TSB ID: 032146

Engine oil pan corrosion on vehicles equipped with the 7.3l diesel engine. various models including 2003 super duty f series.
01/12/04 NHTSA ID: 10004860
TSB ID: 032149

A loss of power, oil leaks around the turbo, and/or excessive exhaust noise from the turbo.
01/12/04 NHTSA ID: 10004861
TSB ID: 032150

High pressure oil pump leak on vehicles equipped with 7.3l diesel engine.
01/12/04 NHTSA ID: 10004862
TSB ID: 032151

Some 7.3l diesel turbocharger pedestals may leak oil around the exhaust back pressure actuator (ebp). this article supersedes tsb 03-21-51 dated 10/30/2003.
01/09/04 NHTSA ID: 10004848
TSB ID: 032137

For 7.3l dit engines, rotunda tool has issued an injector performance analyzer that may now be purchased as an effective aid in helping to resolve rough idle concerns.
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01/09/04 NHTSA ID: 10004849
TSB ID: 032138

Vehicles equipped with 7.3l dit engine built after engine serial number 896812 may have a injection control pressure (icp) oil aeration reading that is higher than the specification.
01/09/04 NHTSA ID: 10004850
TSB ID: 032139

7.3l powerstroke diesel engine with engine serial number 661894 through 1311240 may exhibit a knock noise above the normal sound of the diesel combustion. this bulletin also replaces 01146.
01/09/04 NHTSA ID: 10004847
TSB ID: 032136

Glow plug control module on 7.3l diesel vehicles with california emissions - service tip.
11/14/03 NHTSA ID: 10004032
TSB ID: 03192

Leak oil around the exhaust backpressure actuator (ebp) - 7.3l diesel turbocharger pedestals.
11/14/03 NHTSA ID: 10004039
TSB ID: 031910

Brake pull. 4x4 f-250/350 and excursion vehicles only.
11/14/03 NHTSA ID: 10004025
TSB ID: 03174

Steering wheel fight after riding over bumps/ruts. 2003, 2004 f450 and f550 models included.
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10/29/03 NHTSA ID: 10003743
TSB ID: 03143

Front hubs will not engage or disengage properly.
10/29/03 NHTSA ID: 10003744
TSB ID: 03144

Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included.
10/29/03 NHTSA ID: 10003749
TSB ID: 03149

A loss of power, oil leaks around the turbo, and/or excessive exhaust noise from the turbo.
10/29/03 NHTSA ID: 10003750
TSB ID: 031410

Turbo pedestal seal oil leak around the exhaust back pressure (ebp) actuator. 2003 super duty f series included.
09/17/03 NHTSA ID: 10002783
TSB ID: 03911

Rough idle and/or hesitation when acclerating on certain super duty vehicles equipped with a 5.4l or 6.8l engine.
09/17/03 NHTSA ID: 10002780
TSB ID: 0398

Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457.
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09/16/03 NHTSA ID: 10002767
TSB ID: 03103

Vehicles without the coolant lock-off may exhibit a no start condition.
09/16/03 NHTSA ID: 10002773
TSB ID: 03112

On-vehicle front integrated hub/bearing rocking end-play measurement. including 2003 and 2004 super duty f series.
09/09/03 NHTSA ID: 10002632
TSB ID: 16921

Coolant leak due to broken radiator hose clamp. 1999-2003 models.
09/09/03 NHTSA ID: 10002635
TSB ID: 16924

Slight purge of grease from the hub bearing unit. this grease may be noted between the hub unit and the inboard rotor flange and on the inboard side of the bearing. 1999-2003 models.
09/08/03 NHTSA ID: 10002606
TSB ID: 16891

Clear gel-like substance in the hydraulic brake master cylinder reservoir. this substance is a silicone base lubricant used during assembly of the master cylinder.
09/04/03 NHTSA ID: 10002512
TSB ID: 16662

Lack of power, smoke, or oil leaks around the charge air cooler (cac). 1999-2003 super duty/excursion vehicles equipped with 7.3 or 6.0 ford navistar diesel engine.
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09/03/03 NHTSA ID: 10002486
TSB ID: 16597

Coolant leak due to a broken lower radiator hose clamp.
12/06/02 NHTSA ID: 637789
TSB ID: 15902

Some vehicles may exhibit lack of power steering assist.
12/06/02 NHTSA ID: 637836
TSB ID: 15932

Some vehicles equipped with 4.2l, 4.6l and 5.4l engine may exhibit a lack of power condition.
12/04/02 NHTSA ID: 637696
TSB ID: 15851

Some 5.4l windsor power improved engines may exhibit a slight oil leak or weep at the cylinder head to block joint.
12/04/02 NHTSA ID: 637757
TSB ID: 15888

Some vehicles may exhibit a fead belt squeal.
11/07/02 NHTSA ID: 636380
TSB ID: 15742

Information on vehicles exhibiting a perceived poor fuel range / economy, and or a faulty fuel gauge.
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11/05/02 NHTSA ID: 636083
TSB ID: 02108

Some vehicles equipped with the 5.4l 2v engine may exhibit a whistling noise fromthe formed nylon tube inthe idle-air bypass flow circuit.
06/25/02 NHTSA ID: 631905
TSB ID: 01017

Subject regarding 198196 bolt-on steering stops service group, all models 0307, hr0307a and hr1000a. *slc
04/23/02 NHTSA ID: 630725
TSB ID: 15661

Concerns with rattle noises coming from front brake calipers.
04/18/02 NHTSA ID: 630515
TSB ID: 01246

Engine oil system priming procedures, service tips for reports of premature engine failure.
04/18/02 NHTSA ID: 630609
TSB ID: 15500

Concerns with low power while in reverse.
04/16/02 NHTSA ID: 630370
TSB ID: 15446

Some vehicles may exhibit increased steering efforts at very low speeds or when stopped with the brakes applied.
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04/15/02 NHTSA ID: 630126
TSB ID: 15578

Some vehicles may exhibit an anti-lock brake system (abs) light on, b2141/b2477, and/or an inaccurate speedometer.
04/15/02 NHTSA ID: 630130
TSB ID: 15579

Some vehicles may exhibit caliper pin rattle noise originating from the front brake calipers.
04/15/02 NHTSA ID: 630239
TSB ID: 15328

Concerns with rattle noise originating from the front brake calipers.
04/12/02 NHTSA ID: 630053
TSB ID: 15525

Information regarding a rattle noise originating from the front brake caliper.*yd
04/11/02 NHTSA ID: 630001
TSB ID: 0214

Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area.
04/11/02 NHTSA ID: 630013
TSB ID: 0218

Some bi-fuel vehicles may exhibit a no start in alt fuel mode.
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02/26/02 NHTSA ID: 627927
TSB ID: 01205

Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174.
11/30/01 NHTSA ID: 625713
TSB ID: 01173

Vibration - driveline drone or vibration - felt at 80-96 kh/m (50-60 mph) - vehicles equipped with 228 inch wheelbase and 6.8l engine only. *nlm
10/23/01 NHTSA ID: 622841
TSB ID: 15022

Concerns that the anti-lock brake system (abs) lamp is on with diagnostic trouble codes c1230, c1229, or c1237.
08/09/01 NHTSA ID: 620478
TSB ID: 14615

Exhibiting a squeak from the front leaf spring area, caused by front spring tip isolator wear.
08/08/01 NHTSA ID: 620447
TSB ID: 14434

Some vehicles may exhibit a buck or jerk (also known as hitching) during highway driving at speeds 40 mph or greater with the cruise control engaged.
08/07/01 NHTSA ID: 620373
TSB ID: 14184

Some vehicles equipped with 7.3l dit engine may exhibit an engine that runs rough, misses, buck / jerk, hesitate / stumble, surge, lacks power, various idle symptoms, malfunction indicator lamp on.
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08/07/01 NHTSA ID: 620398
TSB ID: 14242

Some 4x4 vehicles may exhibit a squeak from the front leaf spring area.
08/07/01 NHTSA ID: 620400
TSB ID: 14244

Some 4x4 vehicles may exhibit a pop / clunk noise during turns, turning onto uneven surfaces or when driving over bumps. engineering has determined that this may be caused by an under torqued upper front sway bar bolt which attaches the u
08/07/01 NHTSA ID: 620409
TSB ID: 14277

Some vehicles may exhibit a rattle noise from the front calipers.
08/07/01 NHTSA ID: 620421
TSB ID: 14350

Information on vehicles exhibiting a water pump shaft seal leak.
08/07/01 NHTSA ID: 620423
TSB ID: 14356

Some super duty f series vehicles may exhibit a brake squeal / squeak from the rear brakes.
07/24/01 NHTSA ID: 620285
TSB ID: 13927

Information on vehicles with rear wheel anti-lock braking systems (abs) that may exhibit an abs lamp on with a stored diagnostic trouble code (dtc) b1485 (brake pedal position (bpp) switch circuit malfunction).
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07/24/01 NHTSA ID: 620286
TSB ID: 13939

Some vehicles built before 01/05/2000 may exhibit a power steering cooler leak due to the cooler impacting a solid object. engineering has released a revised cooler which will relocate the cooler to above the front bumper line.
07/24/01 NHTSA ID: 620294
TSB ID: 14032

Some vehicles with 7.3l dit engines may exhibit loose turbo bolts on the turbo housing. typical symptoms of loose bolts include lack of power and an oil leak.
07/24/01 NHTSA ID: 620299
TSB ID: 14105

Some vehicles built before 2/5/2000 equipped with a 7.3l dit engine may exhibit a noise level emitting from the power steering system which some customers may find objectionable. a revised power steering line which runs from the steering
07/23/01 NHTSA ID: 620240
TSB ID: 14952

Some vehicles may exhibit early wear of the inner brake pad on the rear disc brakes when operated in mud, slush, dirt, or other severe conditions.
07/23/01 NHTSA ID: 620266
TSB ID: 13724

Some vehicles equipped with 7.3l dit engine and the charge air cooler (cac) may exhibit oil leaks around the cac tube on the hot side of the cooler (drivers side of the vheicle near the intercooler) or a repeat concern with the tube blowing
07/19/01 NHTSA ID: 620158
TSB ID: 0195

A condition may exist with lack of power under a load, at cruise or on acceleration may occur on some vehicles built before 11/25/2000 equipped with the 7.3l dit engine. this may be caused by a collapsed air filter element or defective ai
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06/01/01 NHTSA ID: 619485
TSB ID: 14753

Some vehicles equipped with a 7.3l dit engine may exhibit loose turbo bolts on the turbo housing.
05/30/01 NHTSA ID: 619419
TSB ID: 0142

Some vehicles may exhibit the engine oil sending unit contacting the oil drip shield attached to the front axle.
05/30/01 NHTSA ID: 619421
TSB ID: 0144

Fuel quality and moisture in certain diesel fuels may cause some vehicles to exhibit a no start, gradual loss of power, or a rough idle condition due to fuel gelling during extreme cold weather operation.
05/30/01 NHTSA ID: 619424
TSB ID: 0147

Subject regarding engine oil recommendations for use in 2001 vehicles - sae 5w-20 motor oil.
05/30/01 NHTSA ID: 619426
TSB ID: 0149

Front brake pad or caliper rattle when going over bumps.
05/30/01 NHTSA ID: 619432
TSB ID: 0153

On some vehicles the trailer tow brake connector c210 (part of wiring loom -14401-) may be hard to find inthe instrument panel.
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05/23/01 NHTSA ID: 619326
TSB ID: 14840

A slight purge of grease from the front hub bearing unit that may be noted between the hub unit and the inboard rotor flange.
05/22/01 NHTSA ID: 619268
TSB ID: 0165

Some vehicles when driving in the alternative fuel mode may exhibit a hard start, no start or start then immediate stall, hesitation or surge at idle, with fuel selector switch lamp on in bi-fuel mode.
05/17/01 NHTSA ID: 619155
TSB ID: 14652

Some vehicles may exhibit higher than normal steering efforts when the vehicles is at a very low speed or stopped with the brakes applied.
05/17/01 NHTSA ID: 619161
TSB ID: 14658

Some vehicles equipped with 4r100 transmission and 7.3l engine or with 4r100 6.8l may exhibit engine stall after transmission engagement into reverse and a tip in backout of the throttle.
05/16/01 NHTSA ID: 619148
TSB ID: 0132

Some vehicles may exhibit stiff steering, wandering, or poor returnability after turns.
04/18/01 NHTSA ID: 618621
TSB ID: 14348

Concerns with a turbo hoot condition. *jb
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04/18/01 NHTSA ID: 618631
TSB ID: 14356

Concerns with rear brake noise. *jb
04/18/01 NHTSA ID: 618636
TSB ID: 14365

This bulletin addresses concerns a noise at intial engine startup when cold from the accessory drive belt. *jb
04/17/01 NHTSA ID: 618588
TSB ID: 00183

Concerns with the intake manifold leaking or weeping coolant from passenger side gasket at right rear corner of head-to-manifold joint. *jb
04/16/01 NHTSA ID: 618555
TSB ID: 00221

Some vehicles equipped with powerstroke diesel engines after serial number 0896812 (engine build date), may exhibit a noise above the normal sound of the diesel combustion.*jb
04/03/01 NHTSA ID: 617994
TSB ID: 14615

Squeak from the front leaf spring area. *jb
04/03/01 NHTSA ID: 618067
TSB ID: 0113

Some vehicles equipped with 5.4l or 6.8l engine built through 9/10/2000 may exhibit a miss sound from the exhaust. this may be cuased by the design of the exhaust y-pipe which can cause a miss like sound known as impingement. *
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04/02/01 NHTSA ID: 617957
TSB ID: 14570

Concerns with freeplay / steering wander. *jb
09/20/00 NHTSA ID: 613885
TSB ID: 14184

Some vehicles equipped with 7.3 dit engine may exhibit engine roughness, misses, buck / jerk, hesitation / stumble, surge, lack of power, various idle symptoms, malfunction indicator lamp on, etc.
07/26/00 NHTSA ID: 613644
TSB ID: 8465

Informtion regarding turbo bolts coming loose. **mr
07/26/00 NHTSA ID: 613627
TSB ID: 8244

Information regarding reports indicating some difficulty measuring rear axle pinion depth. **mr
06/14/00 NHTSA ID: 612932
TSB ID: 13939

Some vehicles built before 01/05/2000 may exhibit a power steering cooler leak due to the cooler impacting a solid object.
06/14/00 NHTSA ID: 612982
TSB ID: 14032

Some vehicles with 7.3l dit engines may exhibit loose bolts on the turbo housing.
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06/13/00 NHTSA ID: 612903
TSB ID: 13990

Some vehicles equipped with rear anti-lock brakes may exhibit diagnostic trouble codes c1113 / c1115 / c1185.
06/13/00 NHTSA ID: 612916
TSB ID: 13927

Some vehicles may exhibit an anti-lock brake lamp illuminated and a b1845 stored.
06/12/00 NHTSA ID: 612787
TSB ID: 13758

Some vehicles may require adjustment to the front end alignment settings to address tire-wear or vehicle directional sensitivity concerns. *mjs
06/12/00 NHTSA ID: 612681
TSB ID: 8245

Some may exhibit an anti-lock brake lamp illuminted and a b1845 stored.
06/12/00 NHTSA ID: 612704
TSB ID: 8265

Some vehicles built before 01/05/00 may exhibit a power steering cooler leak due to the cooler impacting a solid object.
06/12/00 NHTSA ID: 612774
TSB ID: 8376

Some vehicles equipped with rear anti-lock brakes may exhibit diagnostic trouble codes c1113 / c1115 / c1185.
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06/12/00 NHTSA ID: 612776
TSB ID: 8378

Information on a running change to the ecs (electronic crash sensor).
06/08/00 NHTSA ID: 612407
TSB ID: 7921

A slow release of the hubs, at times, which may be regarded a not normal by the operator. slow release of the hublocks is not considered abnormal for this system.
06/07/00 NHTSA ID: 612221
TSB ID: 7863

The driver's side rear brake caliper will be relocated behind the rear axle. in addition, these vehicles will no longer have a caliper shield on the drivers side of the rear axle.
06/07/00 NHTSA ID: 612278
TSB ID: 8077

Some vehicles may exhibit any of p0350 through p0358 coil diagnostic trouble codes, check engine light on and rough idle under cold start conditions.
02/22/02 Engine NHTSA ID: 627774
TSB ID: 012113

Some ignition switch lock cylinder assemblies may exhibit rougness and / or excess effort in turning, key does not fully return from start, a malfunction indicator lamp may illuminate with p0500, p1502 and u1039 stored in powertrian control
02/25/09 Transmission and Drivetrain NHTSA ID: 10027988
TSB ID: CSP-08B05

Ford/lincoln/mercury: program of affected vehicles registered in ca (8500 gvwr), ma (6000 gvwr), or vt (6000 gvwr) and who previously paid to have repairs performed that are now covered under federal emissions warranty. 1999-2001 model year
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01/22/08 Transmission and Drivetrain NHTSA ID: 10023653
TSB ID: 20052

1999-2008 f250-f550 super duty 4x4 with electronic shift transfer case not engaging 4x4. *nj
04/29/05 Transmission and Drivetrain NHTSA ID: 10014275
TSB ID: 04266

A driveline clunk or bump when starting from a stop.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
04/18/05 Transmission and Drivetrain NHTSA ID: 10013402
TSB ID: 04227

Drive away shudder or vibration. *eh
04/14/05 Transmission and Drivetrain NHTSA ID: 10013316
TSB ID: 18376

A cold weather reverse engagement stall.
04/07/05 Transmission and Drivetrain NHTSA ID: 10013110
TSB ID: 04185

Front hubs not engaging, not staying engaged and/or unlocking.
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01/06/05 Transmission and Drivetrain NHTSA ID: 10011164
TSB ID: 031603

Rear axle popping/chatter noise - dana 80 model dual rear wheel (drw). *ar
08/05/04 Transmission and Drivetrain NHTSA ID: 10008574
TSB ID: 17829

Transfer case shift issues on vehicles with an electronic shift on the fly (esof) transfer case.
10/29/03 Transmission and Drivetrain NHTSA ID: 10003748
TSB ID: 03148

New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
10/08/03 Transmission and Drivetrain NHTSA ID: 10003117
TSB ID: 03163

Some vehicles equipped with the dual rear wheel (drw) rear axle may exhibit a tactile popping or audible chattering noise. this popping noise/feel results from the clutch plates and discs (in the limited slip differential case) sticking an
09/09/03 Transmission and Drivetrain NHTSA ID: 10002636
TSB ID: 16925

No engagement or disengagement of hub locks after replacement or service. to include 2000-2003 excursions.
09/08/03 Transmission and Drivetrain NHTSA ID: 10002626
TSB ID: 16915

Excessive drive-away shudder or vibration under moderate to heavy acceleration from a stop.
NHTSA's feed only includes summaries. For the full text of TSBs:

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11/26/02 Transmission and Drivetrain NHTSA ID: 637471
TSB ID: 15780

Some vehicles may exhibit a front or rear pinion seal leak.
11/07/02 Transmission and Drivetrain NHTSA ID: 636320
TSB ID: 15686

Concerns of diagnostic trouble code p1280 retrived fromthe power train control module (pcm).
04/19/02 Transmission and Drivetrain NHTSA ID: 630626
TSB ID: 0221

Some vehicles equipped with the 6.8l 2v engine 4r100 transmission and pto option may exhibit a low power condition while in reverse gear.
04/15/02 Transmission and Drivetrain NHTSA ID: 630192
TSB ID: 15292

Some super duty f series equipped with pto capable transmissions may exhibit a failure to go t high idle upon pto engagement.
11/30/01 Transmission and Drivetrain NHTSA ID: 625715
TSB ID: 01181

Brake shift interlock.*jb
11/08/01 Transmission and Drivetrain NHTSA ID: 624626
TSB ID: 15109

A cold weather reverse engagement stall. *yd
NHTSA's feed only includes summaries. For the full text of TSBs:

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09/06/01 Transmission and Drivetrain NHTSA ID: 621078
TSB ID: 15076

Some vehicles equipped with 6.8l bi-fuel engines and a pto capable 4r100 transmission may exhibit low power in reverse.
08/08/01 Transmission and Drivetrain NHTSA ID: 620453
TSB ID: 14453

Some vehicles equipped with 4r100 transmission were built with and without the #8 thrust washer.
08/07/01 Transmission and Drivetrain NHTSA ID: 620402
TSB ID: 14252

Some vehicles equipped with 7.3l diesel engine may exhibit a pilot bearing issue resulting in the service replacement of the pilot bearing. an improved bearing is now available for service.
07/24/01 Transmission and Drivetrain NHTSA ID: 620290
TSB ID: 13992

Information used when configuring the ecs (electronic crash sensor).
07/24/01 Transmission and Drivetrain NHTSA ID: 620291
TSB ID: 13993

Subject regarding diagnostics and / or mechanical concerns regarding the new venuture transfer case.
07/20/01 Transmission and Drivetrain NHTSA ID: 620213
TSB ID: 14895

Some 4x4s may exhibit noise, vibration and ratcheting from the front wheel locking hubs that is initiated by road induced bumps or impacts.
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06/01/01 Transmission and Drivetrain NHTSA ID: 619481
TSB ID: 14743

Information on rear axle pinion seal part usage.
05/23/01 Transmission and Drivetrain NHTSA ID: 619334
TSB ID: 14857

Certain vehicles equipped with 6.8l bi-fuel engine and a pto capable 4r100 transmission may exhibit a low power in reverse condition.
05/17/01 Transmission and Drivetrain NHTSA ID: 619157
TSB ID: 14684

Information on the revised clutch disc.
04/18/01 Transmission and Drivetrain NHTSA ID: 618625
TSB ID: 14350

Vehicles may experience front shaft seal leakage. *jb
04/16/01 Transmission and Drivetrain NHTSA ID: 618563
TSB ID: 00B53

Vehicles may experience severe vehicle vibration, due to front driveshaft maybe one inch too long. *jb
04/02/01 Transmission and Drivetrain NHTSA ID: 617901
TSB ID: 14606

Front locking hubs. *jb
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03/05/01 Transmission and Drivetrain NHTSA ID: 616522
TSB ID: 002310

Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system.
03/02/01 Transmission and Drivetrain NHTSA ID: 616537
TSB ID: 14453

Some vehicles equipped with 4r100 transmission were built with and without the #8 thrust washer.
07/26/00 Transmission and Drivetrain NHTSA ID: 613651
TSB ID: 8487

Information regarding transfer case hall effect encoder tips. **mr
07/26/00 Transmission and Drivetrain NHTSA ID: 613622
TSB ID: 8167

Some vehicles may exhibit a condition of no 4x4 low engagement or stuck in 4x4 low engagement, with no dtc's stored in the gem. **mr
07/21/00 Transmission and Drivetrain NHTSA ID: 613580
TSB ID: 0086

The 4x4 system, particularly the front locking hubs. *mr
06/14/00 Transmission and Drivetrain NHTSA ID: 612962
TSB ID: 14006

Front hublocks that will not engage or disengage after installing new front wheel bearing hub assemblies or after performing tsb 99-12-12 (brakes - new design front rotor and hub - includes vehicles with 4x4 - service tip).
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06/13/00 Transmission and Drivetrain NHTSA ID: 612838
TSB ID: 8401

Front hublocks that will not engage or disengage after installing new front wheel bearing hub assemblies.
06/13/00 Transmission and Drivetrain NHTSA ID: 612864
TSB ID: 13926

Information in using correct 10.5-inch axle pinion depth gauge disc.
06/13/00 Transmission and Drivetrain NHTSA ID: 612924
TSB ID: 00611

Some bi-fuel vehicles may require powertrain control module (pcm) replacement during service and may not run on cng or lpg., recalibration of the pcm/replacement. *mjs
06/12/00 Transmission and Drivetrain NHTSA ID: 612680
TSB ID: 8244

Recent reports indicate some difficulty measuring the ford 10.5-inch rear axle pinion depth on vehicles with ford 10.5-inch axle (single rear wheel).
06/12/00 Transmission and Drivetrain NHTSA ID: 612770
TSB ID: 8374

Some vehicles equipped with the zf 5 speed transmission may exhibit a squeak noise from the clutch system when the clutch is depressed and released.
06/12/00 Transmission and Drivetrain NHTSA ID: 612778
TSB ID: 8379

A technical assistance helpline has been established to help with diagnostics and / or mechanical concerns with the new venture transfer case on certain vehicles.
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06/12/00 Transmission and Drivetrain NHTSA ID: 612785
TSB ID: 13654

Some vehicles may exhibit a slow release of the hubs, at times, which may be regarded as not normal by the operator. *mjs
06/08/00 Transmission and Drivetrain NHTSA ID: 612415
TSB ID: 8207

Some vehicles equipped with 10.50-inch ring gear, full-floating rear axles may exhibit a leak at the outboard end of the axle shaft(s).
06/08/00 Transmission and Drivetrain NHTSA ID: 612458
TSB ID: 13859

Some vehicles equipped with electronic shift on the fly transfer case may exhibit front hubs that will not unlock / lock with mode switch; noise from the front axle while in 2 wheel drive mode, air conditioning switching to defrost when shi
06/08/00 Transmission and Drivetrain NHTSA ID: 612461
TSB ID: 13860

Recent reports indicate difficulty locating the electronic shift on the fly transfer case relays for certain vehicles.
06/08/00 Transmission and Drivetrain NHTSA ID: 612479
TSB ID: 13876

Some vehicles may exhibit a condition of no 4x4 low range engagement or stuck in 4x4 low range, with no diagnostic trouble codes stored in the gem.
06/07/00 Transmission and Drivetrain NHTSA ID: 612310
TSB ID: 0022

Vehicles may experience particle contaminants, from prior transmissiion concerns or excess wear, may be trapped in the transmission fluid cooling system if not properly flushed. *mjs
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06/07/00 Transmission and Drivetrain NHTSA ID: 612313
TSB ID: 8120

Some vehicles equipped with electronic shift on the fly transfer case may exhibit one or more of the following conditions: front hubs will not unlock / lock with mode switch, noise from the front axle while driving in 2 wheel drive mode,
06/07/00 Transmission and Drivetrain NHTSA ID: 612317
TSB ID: 8121

Subject regarding transfer case shift relay location.
06/07/00 Transmission and Drivetrain NHTSA ID: 612339
TSB ID: 8167

Some vehicles may exhibit a condition of no 4x4 low range engagement or stuck in 4x4 low range, with no diagnostic trouble codes stored in the gem.
06/07/00 Transmission and Drivetrain NHTSA ID: 612343
TSB ID: 0038

Vehicles may experience solid particle contaminants from prior transmission concerns or excess wear, may be trapped in the transmission fluid cooling system is not properly flushed, fluid in-line filter kit. *mjs
06/06/00 Transmission and Drivetrain NHTSA ID: 612203
TSB ID: 0015

Information regarding the new transmission cooler flusher- service tip. *mjs
12/14/05 Electrical and Air Conditioning NHTSA ID: 10018067
TSB ID: 05174

Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode.
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12/05/05 Electrical and Air Conditioning NHTSA ID: 10017865
TSB ID: 18735

Headlight adjustment - chassis cab incomplete vehicles.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013113
TSB ID: 02219

Adding additional bulbs to turn indicator or hazard flasher circuits - service tips.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
01/06/05 Electrical and Air Conditioning NHTSA ID: 10011168
TSB ID: 04168

Vacum pump inoperative or runs continuosly - climate control default to defrost. *ar
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008134
TSB ID: 17571

Malfunction indicator lamp (mil) on with diagnostic trouble codes p0603 (powertrain control module keep alive memory error) or p0605 ( powertrain control module read only memory error).
06/17/04 Electrical and Air Conditioning NHTSA ID: 10007395
TSB ID: 17603

Air bag light on with diagnostic trouble code (dtc) b1871 or b1935 following ecs/rcm replacement.
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01/14/04 Electrical and Air Conditioning NHTSA ID: 10004886
TSB ID: 03203

Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system.
01/13/04 Electrical and Air Conditioning NHTSA ID: 10004879
TSB ID: 16258

Vehicles equipped with a 7.3l engine (after serial number 0661894) - under valve cover (uvc) harness retainer clip released for service. includes 2003 econoline, super duty, f650/750 and excursion.
01/13/04 Electrical and Air Conditioning NHTSA ID: 10004880
TSB ID: 16480

Diagnostic trouble code (dtc) p0340, possible false code. various models including 1994-1996 ford excursion.
11/14/03 Electrical and Air Conditioning NHTSA ID: 10004027
TSB ID: 03181

Remote keyless entry (rke) - service tips.
07/28/03 Electrical and Air Conditioning NHTSA ID: 10001943
TSB ID: 16697

Exhaust air rush noise and lower power. *jb
12/04/02 Electrical and Air Conditioning NHTSA ID: 637689
TSB ID: 15871

Some vehicles may exhibit interference and / or static in the land-mobile radio.
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11/08/02 Electrical and Air Conditioning NHTSA ID: 636399
TSB ID: 15757

Subject regarding vehicles exhibiting cold start rolling idle.
11/05/02 Electrical and Air Conditioning NHTSA ID: 636065
TSB ID: 0245

Information regarding discharged battery charging service tips and guidelines.
02/22/02 Electrical and Air Conditioning NHTSA ID: 627747
TSB ID: 01194

This aritlce is to provide information on replacement of old style hood lamp switch to the rvised mechanical hood lamp switch.
02/22/02 Electrical and Air Conditioning NHTSA ID: 627760
TSB ID: 01214

Information to aid in diagnosis for clarification of lock-off solenoid and solenoid tank valve coil rsistances for bi-fuel vehicles.
11/15/01 Electrical and Air Conditioning NHTSA ID: 624847
TSB ID: 15141

Some vehicles may experience the seat and seat back may lose its memory position and not latch or lock in the desired position. *yh
11/01/01 Electrical and Air Conditioning NHTSA ID: 624110
TSB ID: 01168

Adding additional bulbs to turn indicator or hazard flasher circuits. *slc
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10/31/01 Electrical and Air Conditioning NHTSA ID: 623944
TSB ID: 01156

Some vehicles may exhibit heater core leaks. *slc
10/22/01 Electrical and Air Conditioning NHTSA ID: 622697
TSB ID: 15002

On some vehicles, the seat and seat back may lose its memory position and not latch / lock in the desired position.
08/09/01 Electrical and Air Conditioning NHTSA ID: 620480
TSB ID: 14633

Information used when replacing the electronic crash sensor / restraint control module.
05/31/01 Electrical and Air Conditioning NHTSA ID: 619464
TSB ID: 14776

Some vehicles equipped with 7.3l dit engine and zf-m6hd 6 speed transmission may exhibit a slightly higher idle at cold temperatures.
04/02/01 Electrical and Air Conditioning NHTSA ID: 617913
TSB ID: 14633

Information regarding electronic crash sensor /restraint control module replacement. *jb
03/13/01 Electrical and Air Conditioning NHTSA ID: 616821
TSB ID: 00254

Some vehicles may exhibit an engine buck, surge, or jerk (also known as hitching / hesitation) while the speed control is active through all engine temperatures.
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03/13/01 Electrical and Air Conditioning NHTSA ID: 616826
TSB ID: 00261

Some vehicles equipped with a 4.6l, 5.4l, or 6.8l engine may exhibit a rough idle / miss after start-up in cold ambient temperatures.
07/28/00 Electrical and Air Conditioning NHTSA ID: 613652
TSB ID: 8488

Some vehicles may exhibit a fuse #19 blown, overdrive cancel light (ocil) flashing and instrument cluster gauges inoperative.
07/27/00 Electrical and Air Conditioning NHTSA ID: 613701
TSB ID: 14044

Some vehicles may exhibit fuse #19 blown, overdrive cancel light (ocil) flashing and and instrument cluster gauges inoperative. **mr
07/26/00 Electrical and Air Conditioning NHTSA ID: 613640
TSB ID: 8378

Information regarding electronic crash sensor (ecs-2) configuration. **mr
06/14/00 Electrical and Air Conditioning NHTSA ID: 612974
TSB ID: 14020

Concerns with the manual temperature control knob falling off.
06/13/00 Electrical and Air Conditioning NHTSA ID: 612856
TSB ID: 8432

Some vehicles equipped with manual temperature control may exhibit a temperature control knob that falls off.
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06/13/00 Electrical and Air Conditioning NHTSA ID: 612873
TSB ID: 13942

Information used when performing the air conditioner system recharge service on certain vehicles.
06/13/00 Electrical and Air Conditioning NHTSA ID: 612899
TSB ID: 13989

Information regarding the accuracy of the average fuel economy and fuel range displayed by the overhead trip computer.
06/13/00 Electrical and Air Conditioning NHTSA ID: 612923
TSB ID: 00610

Information on the 7.3l dit engines, rotunda tool has issued an injector performance analyzer that may now be pruchased as an effective aid in helping to resolve rough idle concerns. *mjs
06/12/00 Electrical and Air Conditioning NHTSA ID: 612792
TSB ID: 13764

Some vehicles built between 8/14/99 and 11/16/99 may exhibit shift on the fly engagement/disengagement issues or heater/ac only blowing out of the defrost mode. *mjs
06/12/00 Electrical and Air Conditioning NHTSA ID: 612795
TSB ID: 13766

Some vehicles without over cab lights may exhibit a number 8 fuse open in the power distribution box and/or not parking lamps. *mjs
06/12/00 Electrical and Air Conditioning NHTSA ID: 612805
TSB ID: 13779

Some vehicles built between 10/24/99 and 11/8/99 equipped with 7.3l powerstroke engine that have california emissions certified, may exhibit a dead battery and circuit board concerns during predelivery inspection. *mjs
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06/12/00 Electrical and Air Conditioning NHTSA ID: 612711
TSB ID: 8268

Information on performing air conditioner system recharge service.
06/12/00 Electrical and Air Conditioning NHTSA ID: 612735
TSB ID: 13742

Some vehicles may equipped with 7.3l diesel engine, operating in cold conditions may exhibit a gradual loss of power at cruise. *mjs
06/12/00 Electrical and Air Conditioning NHTSA ID: 612772
TSB ID: 8375

Subject regarding the accuracy of the average fuel economy and fuel range.
06/08/00 Electrical and Air Conditioning NHTSA ID: 612431
TSB ID: 7958

The vehicle exhibit shif on the fly engagement/disengagement issues or heater/ac only blowing out of the defrost mode. these conditions may be caused by the vacuum pump.
06/08/00 Electrical and Air Conditioning NHTSA ID: 612435
TSB ID: 7961

Parking lamps inoperative.
06/08/00 Electrical and Air Conditioning NHTSA ID: 612451
TSB ID: 7967

A dead battery and circuit board concerns during predelivery inspection.
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06/07/00 Electrical and Air Conditioning NHTSA ID: 612342
TSB ID: 8190

Some vehicles may exhibit any of p0350 - p0358 coil (diagnostic trouble codes), check engine light, and rough idle.
06/07/00 Electrical and Air Conditioning NHTSA ID: 612285
TSB ID: 7889

The f-series equipped with 7.3l dit engine and the charge air cooler (cac) may exhibit oil leaks around the cac tube on the hot side of the cooler (drivers side of the vehicle near the intercooler) or a repeat concern with the tube blowing
03/30/09 Other NHTSA ID: 10028404
TSB ID: LP-09L02

Ford trucks service campaign: see document search button for owner letter. vehicles have experienced severe steering wheel and front wheel vibrations and oscillations after traveling over a bump or dip in the road. models 2006 f-250/350 su
04/28/05 Other NHTSA ID: 10014138
TSB ID: 042421

Safety belt retraction speed.
04/18/05 Other NHTSA ID: 10013409
TSB ID: 04239

Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area.
04/05/05 Other NHTSA ID: 10012965
TSB ID: 18406

Service tips before arc welding on the frame or body of a unit.
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09/16/03 Other NHTSA ID: 10002759
TSB ID: 16835

Tailgate locking by itself when slammed shut or when the vehicle is being driven over rough roads.
10/31/01 Other NHTSA ID: 623988
TSB ID: 01157

Information regarding transmission fluid usage charts. *slc
07/24/01 Other NHTSA ID: 620302
TSB ID: 14160

A condition may exist where the malfunction indicator lamp is on with diagnostic trouble code p0340 (camshaft position (cmp) sensor a circuit) stored, accompanied with a driveability concern.
07/20/01 Other NHTSA ID: 620221
TSB ID: 14907

Concerns with vehicles exhibiting the oil pressure gauge registering low or no oil pressure usually on initial start-up after several hours of cold soak.
05/31/01 Other NHTSA ID: 619446
TSB ID: 01L02

Special field action on certain trucks equipped with 19.5-inch commercial truck tires with steel cord sidewalls - owner's guide supplement and information labels.
04/03/01 Other NHTSA ID: 618072
TSB ID: 0116

Some vehicles may produce a malfunction indicator lamp illuminated, rough idle, a check engine light, and diagnostic trouble codes (dtcs) p0350 - p0360 stored in memory.
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09/20/00 Other NHTSA ID: 613874
TSB ID: 14208

Information regarding rock guard paint protectant application used on certain vehicles.
07/26/00 Other NHTSA ID: 613639
TSB ID: 8313

Information regarding ashtray relocation. **mr
06/14/00 Other NHTSA ID: 612933
TSB ID: 13940

Some vehicles equipped with crew cab and built before 2/25/2000 may exhibit a popping noise from the rear of the cab when driving over uneven surfaces.
06/13/00 Other NHTSA ID: 612886
TSB ID: 13964

Information regarding change to the location of the ashtray.
06/12/00 Other NHTSA ID: 612707
TSB ID: 8266

Some vehicles equipped with crew cab and built before 2/25/2000 may exhibit a popping noise from the rear of the cab when driving over uneven surfaces.
06/12/00 Other NHTSA ID: 612738
TSB ID: 8315

This bulletin mentions that some trucks built after 9/22/1999 equipped with the 8' bed now have the stake hole caps incorporated into the bed rail molding.
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06/07/00 Other NHTSA ID: 612220
TSB ID: 7859

Vehicle equiped with either manual or electronic shift 4x4 system may exhibit a vibration or a ratcheting noise from the front of the vehicle. another symptom may be described as front hublocks not releasing.

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Ford F-250+ Super Duty TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.