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2002 Ford F-250 Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
04/18/05 NHTSA ID: 10013413
TSB ID: 04236

Vehicle lean sag when observed from rear of vehicle. *eh
04/07/05 NHTSA ID: 10013071
TSB ID: 16291

Loud squealing noise from the engine area when the engine fan clutch is under load while operated in hot dusty climates. vehicles equipped with a 7.3l engine.
12/07/04 NHTSA ID: 10010734
TSB ID: 18223

Vacuum pump inoperative or runs continuously - climate control defaults to defrost. oasis. to also include 2005 super duty f-series, excursion, and f650/750.
12/07/04 NHTSA ID: 10010731
TSB ID: 18217

Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator.
08/05/04 NHTSA ID: 10008581
TSB ID: 02177

Cooling system-motorcraft premium gold engine coolant-serivce tips. *mj
07/28/04 NHTSA ID: 10008334
TSB ID: 16403

Engine-light tick or rattle type noise from engine after cold start. *mj
NHTSA's feed only includes summaries. For the full text of TSBs:

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07/27/04 NHTSA ID: 10008310
TSB ID: 02227

Engine-cylinder head deck leak-4.6 and 5.4l engines-new service-only gasket and cylinder head kits availability. *mj
07/22/04 NHTSA ID: 10008119
TSB ID: 17554

Oil/dust film at cac connections. *mj
01/29/04 NHTSA ID: 10005089
TSB ID: 16515

Oil leak at high pressure pump fittings and/or plug. this includes super duty f-series. oasis.
01/29/04 NHTSA ID: 10005093
TSB ID: 16589

Gradual loss of power at cruise. use fuel additive to prevent his condition. all super duty f-series 1999-2003 included. oasis
09/17/03 NHTSA ID: 10002783
TSB ID: 03911

Rough idle and/or hesitation when acclerating on certain super duty vehicles equipped with a 5.4l or 6.8l engine.
12/06/02 NHTSA ID: 637836
TSB ID: 15932

Some vehicles equipped with 4.2l, 4.6l and 5.4l engine may exhibit a lack of power condition.
12/06/02 NHTSA ID: 637792
TSB ID: 15904

Some vehicle equipped with a 4.6l engine without air conditioning may exhibit a no start condition.
11/07/02 NHTSA ID: 636380
TSB ID: 15742

Information on vehicles exhibiting a perceived poor fuel range / economy, and or a faulty fuel gauge.
04/15/02 NHTSA ID: 630218
TSB ID: 15311

Some 4x4 vehicles may exhibit a crank no start condition.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
04/15/05 Transmission and Drivetrain NHTSA ID: 10013369
TSB ID: 04217

General power train control module (pcm) programming procedures.
04/14/05 Transmission and Drivetrain NHTSA ID: 10013316
TSB ID: 18376

A cold weather reverse engagement stall.
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09/08/03 Transmission and Drivetrain NHTSA ID: 10002626
TSB ID: 16915

Excessive drive-away shudder or vibration under moderate to heavy acceleration from a stop.
11/07/02 Transmission and Drivetrain NHTSA ID: 636350
TSB ID: 15711

Some vehicles equipped with a 5-speed mazda r2 manual transmission may exhibit a high effort condition when shifting any gear.
09/23/02 Transmission and Drivetrain NHTSA ID: 633564
TSB ID: 02E20

Subject regarding demonstration/ delivery hold: powertrain control module reprogramming. *jg
04/28/05 Electrical and Air Conditioning NHTSA ID: 10014083
TSB ID: 042411

Memontary return to idle during aggressive acceleration - diagnostic trouble code (dtc) p0123.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008201
TSB ID: 0471

Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update.
NHTSA's feed only includes summaries. For the full text of TSBs:

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06/17/04 Electrical and Air Conditioning NHTSA ID: 10007395
TSB ID: 17603

Air bag light on with diagnostic trouble code (dtc) b1871 or b1935 following ecs/rcm replacement.
10/09/03 Electrical and Air Conditioning NHTSA ID: 10003149
TSB ID: 17009

Malfunction indicator lamp (mil) illumination with no hard fault.
04/05/05 Other NHTSA ID: 10012965
TSB ID: 18406

Service tips before arc welding on the frame or body of a unit.
01/21/04 Other NHTSA ID: 10004948
TSB ID: 17307

Squeaking noise coming from the upper door seal when driving over bumps. f250 model includes 1999-2004 super duty f-series.
12/06/02 Other NHTSA ID: 637846
TSB ID: 15938

Information used when replacing the drivers seat module.
04/15/02 Other NHTSA ID: 630198
TSB ID: 15297

Some vehicles may exhibit an inoperative side power mirror condition.
NHTSA's feed only includes summaries. For the full text of TSBs:

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04/12/02 Other NHTSA ID: 630103
TSB ID: 15566

Some vehicles may exhibit a tacky surface on the instrument panel (ip).
04/11/02 Other NHTSA ID: 630020
TSB ID: 15574

Some vehicles may exhibit a difficulty in programming the key fob(s).
11/30/01 Other NHTSA ID: 625666
TSB ID: 010901

Subject pertaining to passenger seat misbuild.*jb

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Ford F-250 TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.