Volvo V40 Volvo V40

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Volvo V40 repairs by problem area

Engine (56%)

Transmission and Drivetrain (4%)

Brakes and Traction Control (12%)

Suspension and Steering (10%)

Electrical and Air Conditioning (12%)

Paint, Rust, Leaks, Rattles, and Trim (4%)

Other (4%)

Chart based on 52 repairs.
See TSBs and recalls for the Volvo V40.

Volvo V40 repair cost distribution

$2500+ (0%)

$1000 - $2499 (14%)

$500 - $999 (27%)

$100 - $499 (30%)

< $100 (30%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 44 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2018 Volvo V40 4dr Hatch

turbocharged 121hp 2.0L I4 6-speed manual FWD

Volvo V40 in Great Britain
Feb 2018 - Jun 2022
Jun 2021

17000 mi

£50
Broken road spring 

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2004 Volvo V40 4dr Wagon

turbocharged 170hp 1.9L I4 5-speed automatic FWD

Volvo V40 in Malaysia
- Dec 2010
Sep 2010

74400 mi
change blocked expansion valve Replaced driver's side wiper arm. It was scraping on the hood.  
Dec 2010

77500 mi

$250
Noise from rear suspension. replaced the rear anti-roll bar bushes, both control arm link 

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2003 Volvo V40 4dr Wagon

turbocharged 170hp 1.9L I4 5-speed automatic FWD

Volvo V40 in Illinois, United States
Jun 2017 - Jun 2018
Apr 2018

89450 mi

US $510
Replaced 2nd Ignition Coil & thermostat 

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2002 Volvo V40 4dr Wagon

turbocharged 160hp 1.9L I4 5-speed automatic FWD

Volvo V40 in North Carolina, United States
- Jan 2014
Jun 2011

103500 mi

US $670
Engine coolant temperature sensor, radiator drain valve (broken by tech) and passenger seatbelt tensioner replaced. 
May 2012

108000 mi

US $1800
Difficulty starting. Dealer replaced fuel flow sensor. Still hard to start a week later. Dealer replaced brake vacuum switch. Alternator died about a week later. A week after the battery went the Volvo stranded my wife yet again. The dealer kept it for about a week and finally diagnosed the issue as the park neutral sensor/relay/switch. 
Jul 2012

109000 mi

US $600
Replaced strut bearing and tightened bolts on exhaust manifold. 
Jan 2014

127300 mi

US $1200
Replaced front main seals. Installed new timing belt kit as old t-belt was saturated with oil from the leak. 

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2001 Volvo V40 4dr Wagon

turbocharged 165hp 1.9L I4 5-speed automatic FWD

Volvo V40 in Florida, United States
May 2011 - Aug 2013
Jun 2011

80000 mi

US $240
replaced rear door locking mechanism 
Jun 2012

89000 mi

US $600
filter on camshaft valve 
Nov 2012

91100 mi

US $800
Replaced the variable valve timing solenoid 
Aug 2013

96000 mi
Brakes would not perform and either master cylinder or ABS sensor had to be replaced. 
Volvo V40 in California, United States
Jun 2014 - Sep 2016
Jan 2015

US $700
Cracked radiator 
Volvo V40 in British Columbia, Canada
Mar 2015 - Jul 2018
Mar 2015

144460 mi

C $650
Car would started and ran but would not accelerate Then car would not start or run. Fuel pump was not working. 
Apr 2015

145700 mi

C $100
Chips in glass headlight lamps burned out. replaced headlight assembly replaced worn headlight wiring harness replaced dead lamps 
May 2015

145700 mi

C $50
Ignition coils causing misfire on two cylinders. Crack in radiator hose leaking coolant. 
Jun 2018

155000 mi

C $150
Replaced radiator 
Jul 2018

155000 mi

C $35
Brake hose burst Top radiator hose failed 
Volvo V40 in British Columbia, Canada
Oct 2009 - Jun 2013
Jun 2013

136400 mi

C $20
Wiring harness for headlight melted and wire pulled out of harness clips. 

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2001 Volvo V40 4-door

turbocharged 4-cylinder diesel manual 2WD

Volvo V40 in Great Britain
Sep 2010 - Mar 2011
Mar 2011

153000 mi

£150
Egr valve welded to inlet manifold 

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2001 Volvo V40 4-door

turbocharged 4-cylinder automatic 2WD

Volvo V40 in Ontario, Canada
Sep 2009 - Mar 2010
Nov 2009

110040 mi

C $1500
coolant temp sensor, front o2 sensor motor mounts vvt solenoid 

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2001 Volvo V40 4-door

4-cylinder manual 2WD

Volvo V40 in Great Britain
Mar 2010 - Jan 2011
Apr 2010

155000 mi

£90
Positive crank case ventilation system blocked up, replaced oil separator and all associated pipework 

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2000 Volvo V40 4dr Wagon

turbocharged 160hp 1.9L I4 4-speed automatic FWD

Volvo V40 in Virginia, United States
Jul 2014 - Aug 2014
Aug 2014

162000 mi

US $975
Radiator leak 
Volvo V40 in California, United States
Mar 2013 - Mar 2019
Jul 2013

162200 mi

US $135
Minor coolant leak discovered on lower radiator hose bleeder screw. Leak came from a small pin hole in the base of the rubber nipple that the screw is attached to. Had to replace hose to fix leak. Replaced hose, 2 clams, and coolant. 
Dec 2013

164000 mi

US $50
Replaced front left brake hose and some lost fluid after it cracked and failed. 
Jan 2014

171000 mi

US $411
Replaced driver windshield wiper arm and spray nozzle. Arm was bent and nozzle was clogged beyond repair. 
Jun 2014

168000 mi

US $1600
Took in to fix noise. Noise was serpentine belt tensioner. Ended up also having timing, engine seals, and PCV system done for good measure. Airbag light. To truly fix it I needed a new air bag. But to keep the system working a resistor was installed to make the system think a functional air bag existed, thus making the air bag light go away. 
Feb 2015

174104 mi

US $1025
My engine has a variable valve timing sprocket on the exhaust camshaft. This VVT sprocket started to fail and had to be replaced. Wife came home with car making terrible clicking noise. I wasn't familiar with it so I took it in. Exhaust cam variable valve timing sprocket failed making a terrible noise. Shop replaced sprocket and relevant seals that had to be disturbed by the job. 
Sep 2015

178102 mi

US $542
When I had the car towed to the shop to locate the radiator leak they were unable to start the car because the key would not turn past position #2 and was jammed. Replaced ignition key lock cylinder to fix issue. Radiator cracked and failed. Had towed to shop to confirm diagnosis. Decided to replace radiator myself with a genuine Volvo radiator. Refilled coolant with 50/50 mix of distilled water and genuine Volvo coolant. When I had the car towed to the shop to locate the radiator leak they were unable to start the car because the key would not turn past position #2 and was jammed. Replaced ignition key lock cylinder to fix issue. 
Jun 2018

209000 mi

US $108
Replaced thermostat since was not right temperature range (previous repairs had wrong one installed), replaced worn oil pressure sensor (not broken but was suspected to be leaking oil). 
Volvo V40 in Pennsylvania, United States
Nov 2014 - Mar 2018
Apr 2015

119200 mi

US $50
Coolant temp sensor 
Volvo V40 in California, United States
Dec 2014 - Jan 2015
Dec 2014

127000 mi

US $250
Heater coil [core] went out. Brake line leak 
Jan 2015

127000 mi
Car vibrating so badly as to be be undriveable at freeway speeds. Mechanic reported that engine mounts needed to be replaced. steering fluid leak Car vibration continued despite repaired engine mounts. Mechanic claimed that the front left wheel had a problem, they rotated the wheel to the back. the car still vibrates 3 days after repair but not as badly at freeway speeds. 
Volvo V40 in Massachusetts, United States
Jul 2013 - Apr 2015
Sep 2013

120000 mi

US $550
Replace sway bar bushing and tie rod boot. 
Apr 2015

142000 mi

US $200
Rear brake pads, rotors and calipers replaced. RR caliper boot torn. 
Volvo V40 in California, United States
May 2015 - Feb 2018
May 2015

144000 mi

US $450
Transmission arrow kept coming on, required new PNP neutral switch 

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1999.5 Volvo V40 4dr Wagon

turbocharged 160hp 1.9L I4 4-speed automatic FWD

Volvo V40 in Western Australia, Australia
May 2013 - Oct 2013
Sep 2013

112840 mi

A $400
Turbo failure. 

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Volvo V40 Repair Histories

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Volvo V40 problems occur, check out our car reliability stats.