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Ford Expedition repairs by problem area

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Chart based on 632 repairs.

Ford Expedition brake repair cost distribution

Chart based on 61 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
Non-members can see only ten Ford Expedition repair histories. Log in or join us to see them all.

2005 Ford Expedition 4dr SUV

300-horsepower 5.4L V8 4-speed automatic 4WD w/low range

66000 mi

US $318
Front rotors were warped. The rotors were removed, turned, and replaced. 
89000 mi

US $122
ABS sensor died. 
130000 mi

US $43
Replaced front pads and lubed pins. 

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2004 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic 4WD w/low range

107260 mi

C $600
routine maintenance - replaced original set of brake pads and rotors @ 173K kms. 

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2003 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic RWD

115000 mi

US $120
Replaced brake pads front and rear 
125000 mi Brake Lines rusted out and brake pads and belts and pulleys were replaced. 
145000 mi

US $620
When the Expy was in the shop for transmision line replacement, mechancic noticed rear brake pads were gone and need replacing. 
166700 mi Brake lines failed and needed replacement 

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2003 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic 4WD w/low range

46000 mi

US $650
Sudden brake failure due to rusted-out brake line.  
149760 mi

C $450
Seized brake caliper. 
155000 mi ABS computer module failed. Replaced part with one from wrecker. Dealer re-programmed the new module. 
172360 mi Intermittent problems with the ABS control module. The dealer has replaced it three times in the last three months. Highly unlikely that four modules (including the original) could fail in this time. Turned out to be a bad pin in wire. 

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2003 Ford Expedition 4dr SUV

232-horsepower 4.6L V8 4-speed automatic 4WD w/low range

125500 mi

US $150
ABS & Handbrake light is on. Mechanic traced it down & found that ABS computer didn't get any power. Mechanic run a bypass to battery. 

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2000 Ford Expedition 4dr SUV

240-horsepower 4.6L V8 4-speed automatic RWD

84000 mi new brake pads and rotors 

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1999 Ford Expedition 4-door

8-cylinder automatic AWD

134000 mi

US $400
Had to replace the brake calipers. 

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1999 Ford Expedition 4-door

8-cylinder automatic 4WD

119040 mi

C $462
Replaced front only, Worn & scored pads & rotors. Rotors welded to hub with rust. Torched off 

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Ford Expedition Brake Problems

554 TrueDelta members own (or used to own) a 2000 or newer Ford Expedition. 45 of these members (8.1%) have reported brake repairs for their car. A total of 63 brake repairs to Ford Expeditions--an average of 0.1 per vehicle--have been reported.

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Ford Expedition problems occur, check out our car reliability stats.