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Ford Expedition Brake Problems

505 TrueDelta members own (or used to own) a 2000 or newer Ford Expedition. 40 of these members (7.9%) have reported brake repairs for their car. A total of 54 brake repairs to Ford Expeditions--an average of 0.1 per vehicle--have been reported.

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently Ford Expedition problems occur, check out our car reliability stats.

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Percentage of Ford Expedition repairs by problem area

Chart based on 555 repairs.

Ford Expedition brake repair cost distribution

Chart based on 58 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
Non-members can see only ten Ford Expedition repair histories. Log in or join us to see them all.

2005 Ford Expedition 4dr SUV

300-horsepower 5.4L V8 4-speed automatic 4WD w/low range

66000 mi US $318 Front rotors were warped. The rotors were removed, turned, and replaced. 
89000   ABS sensor died. 

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2004 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic 4WD w/low range

107260 mi C $600 routine maintenance - replaced original set of brake pads and rotors @ 173K kms. 

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2003 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic RWD

115000 mi US $120 Replaced brake pads front and rear 
125000   Brake Lines rusted out and brake pads and belts and pulleys were replaced. 
145000 US $620 When the Expy was in the shop for transmision line replacement, mechancic noticed rear brake pads were gone and need replacing. 
166700   Brake lines failed and needed replacement 

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2003 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic 4WD w/low range

46000 mi US $650 Sudden brake failure due to rusted-out brake line.  
149760 C $450 Seized brake caliper. 
155000   ABS computer module failed. Replaced part with one from wrecker. Dealer re-programmed the new module. 
172360   Intermittent problems with the ABS control module. The dealer has replaced it three times in the last three months. Highly unlikely that four modules (including the original) could fail in this time. Turned out to be a bad pin in wire. 

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2003 Ford Expedition 4dr SUV

232-horsepower 4.6L V8 4-speed automatic 4WD w/low range

125500 mi US $150 ABS & Handbrake light is on. Mechanic traced it down & found that ABS computer didn't get any power. Mechanic run a bypass to battery. 

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2000 Ford Expedition 4dr SUV

240-horsepower 4.6L V8 4-speed automatic RWD

84000 mi   new brake pads and rotors 

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1999 Ford Expedition 4-door

8-cylinder automatic AWD

134000 mi US $400 Had to replace the brake calipers. 

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1999 Ford Expedition 4-door

8-cylinder automatic 4WD

119040 mi C $462 Replaced front only, Worn & scored pads & rotors. Rotors welded to hub with rust. Torched off 

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