2003 GMC Envoy GMC Envoy 2003

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2003 GMC Envoy repairs by problem area

Engine (36%)

Transmission and Drivetrain (10%)

Brakes and Traction Control (4%)

Suspension and Steering (19%)

Electrical and Air Conditioning (24%)

Paint, Rust, Leaks, Rattles, and Trim (2%)

Other (4%)

Chart based on 160 repairs.
See TSBs and recalls for the 2003 GMC Envoy.

2003 GMC Envoy engine repair cost distribution

$2500+ (0%)

$1000 - $2499 (14%)

$500 - $999 (8%)

$100 - $499 (34%)

< $100 (44%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 50 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2003 GMC Envoy

Engine not specified

137000 mi

US $80
Engine idling rough. Had throttle body cleaned and engine control module reflashed to clear errors. 

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2003 GMC Envoy 4dr SUV, ext.

290-horsepower 5.3L V8 4-speed automatic 4WD w/low range

29372 mi Replaced faulty Fan Clutch Assy - Warranty 1st occurrence - May 2004, 29372 miles Replaced faulty Fan Clutch Assy - Warranty 2nd occurrence - 32624 miles 
49845 mi Replaced faulty Fan Clutch Assy - Warranty 3rd occurrence, July 2005, 49845 miles. Dealer covered as warranty item due to repeated failures 
64967 mi Replaced Catalytic Converter, Y-Pipe, Gaskets, O2 Sensor & Road Tested - All covered as Warranty Items  
89805 mi Emerg Repairs (Brandywine, Md. GM Dealer) - Would not run, Performed Diagnostic & replaced #3 spark plug (cracked). Md dealer reported 1/2 plugs/wires were original, GM Dealer (Pa) absorbed cost  
91593 mi Pa. GM Dealer Installed new Plugs & Wires (from prior svce charged / originally reported as completed but NOT performed)  
137100 mi

US $323
hard miss/vac lk suspected - diag, repair air intake cowling, replaced oil press & fuel lvl sensors, replace wtr pump & hose, flush radiator, replace serpentine belts check engine soon light came on again and hard miss from prior visit continued, only worse. dealer now found vac leak in lower intake manifold gasket. dealer replaced gasket. 
141000 mi

US $80
Replaced electro-viscous fan clutch (common issue) 
141000 mi

US $200
Water Pump & Thermostat (preventative, done as part of fan clutch repair) Replaced drive belts & alternator (preventative, done as part of fan clutch repair) 
147000 mi Small coolant leak from upper hose (had replaced 1yr earlier). Self-repaired. 

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2003 GMC Envoy 4dr SUV, ext.

275-horsepower 4.2L I6 4-speed automatic RWD

124000 mi

US $1200
water pump broke and caused leak in radiator 

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2003 GMC Envoy 4dr SUV, ext.

275-horsepower 4.2L I6 4-speed automatic 4WD w/low range

122760 mi

C $150
Thermostat too old 
130900 mi

US $1200
new muffler and tailpipe 
192000 mi

US $524
Flashing engine light. Replaced number 4 coil and spark plug. 
204000 mi

US $75
Engine light flashing feels like misfire, produced P0300 code. Replaced Fuel Filter, no change. Reset Engine light second time it produce P0301 code. Replaced Cylinder 1 ignition coil. 
230091 mi

US $1375
Overheating,determined water pump needed replacing. 

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2003 GMC Envoy 4dr SUV

290-horsepower 5.3L V8 4-speed automatic RWD

512 mi The computer's fuel management system was malfunctioning, and as a result the engine was missing, the CEL and reduced engine power light turned on. This occurred only 3 days after purchase of the vehicle. The ECU was exchanged for a new one. 
34000 mi The radiator's fan clutch failed, so the engine started to overheat sometimes in traffic. The repair took two days, but a free rental was given and the cost of repair was covered under warranty. 

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2003 GMC Envoy 4dr SUV

275-horsepower 4.2L I6 4-speed automatic RWD

80000 mi

US $150
coolant thermostat needed replacement. 
90000 mi

US $100
Bad Thermostat per service engine soon code Water pump bearings making rumbling noise 
95000 mi

US $300
Water pump bad 
114000 mi

US $500
Engine light on- replaced gas cap. radiator cap leaking- replaced. 
129200 mi

US $475
Check engine light on- replaced purge solonoid 
186000 mi Plugged converter caused from thermostat not being a high enough temperature. Should run at 210 degrees. 
164000 mi

US $550
Water pump 
52500 mi

US $217
Replaced trans cooler line. 
97000 mi

US $160
replace thermostat 
112000 mi

US $1000
Rotted gas tank, crack was leaking gas. Replaced tank. 

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2003 GMC Envoy 4dr SUV

275-horsepower 4.2L I6 4-speed automatic 4WD w/low range

132000 mi Viscous fan/clutch assembly replaced – Tech bulletin. I was having problems with AC cooling at stops. Coolant Thermostat and hoses replaced that were needed. The Coolant and needed hoses were replaced at 110,000 as well. Timing chain and entire timing assembly including exhaust valve actuator replaced. Cam position sensor replaced, leaking at the connector. Water pump replaced. Oil pump and pan assemble rebuilt/cleaned. Intake manifold / Mass air flow disassembled cleaned and gaskets replaced, Small gasket leak around coil # 2 was found. 
144700 mi

US $150
Upstream O2 sensor was replaced. no code was thrown, replaced on systematic low gas mileage around 13 MPG. Used a scan tool and saw the upstream O2 sensor voltage readings was not moving. 
180000 mi

US $400
GMC had been running rough for about 2 Months. Service Engine Soon light illuminated,, Took car to PEP Boys, 2 Codes for Cam position sensor and throttle body and the replaced the Throttle Body and Cam position sensor. Rough idle is now gone 
183900 mi Intermittent loss of power during cruising speeds. Fuel pressure was checked and there were no codes. Still have the issue but unable to find the source of the issue. 
193000 mi

US $415
Finally, I have had intermidiant power failures for the past 13 Months. I have had several differant shops look into this problem and no one was able to duplicate the problem. It was a dangerious problem, if you had a speed set, you would lose power then in 2 to 5 seconds later, the trans. would kick down 2 gears, take off and throw you back int he seats. I had Leith GM, Wake Forest,NC. Look into the problem and they were able to duplicate the problem. They scanned during a test drive and it showed a "Flat line" upline O2 sensor and flagged rich and lean codes. Be advised that this O2 sensor NEVER shot a code as a failure. The O2 sensor was replace and 2 Flash software updates to the ECM and I am golden. I really like this SUV and I hope to dive it till the wheels fall off, knock on wood... or a sensor 
194000 mi

US $400
Leaking Coolant fluid. Replaced both heater core hoses, main top radiator hose and radiator cap. Did have to take it back so that they could tighten down the hose clamps again. 
111200 mi

US $200
CAM SENSOR + 02 SENSOR 
101680 mi

C $320
Oxygen sensor one of four not working and replaced. 
104160 mi

C $1800
exhaust manifold cracked and was replaced cooling fan clutch noisy and replaced 
173600 mi

C $1003
Serpentine belt tensioner worn and rattles 
96720 mi

C $800
The fuel pump was leaking. Bad fuel smell from the back. Fuel pump was replaced . 
45000 mi Under extended warranty. Vehicle stalls occassionally. 
116500 mi

US $250
replace two coils for firing engine 
137700 mi

US $60
fan clutch replaced, quit working 
139500 mi

US $65
replace bad thermostat, replace temperature sensor 
142300 mi

US $20
belt tension started rattling 
91000 mi

US $48
When A/C on, RPM fluctuated. It was diagnosed the throttle body sensor was not working. Replaced with used part (extended warranty did not want to pay for a new part at $322). It appears new part also fixed the cruise control problem. 
123700 mi

US $430
Ignition not working on a few occasions. Replaced faulty ignition switch. 
101340 mi

C $75
Replaced water pump 
114700 mi Tightened clamp on upper radiator hose 
166500 mi Sputtering, needed new plugs (threw P0305 code) 
170000 mi

US $84
Had to replace the coil pack on #4 cylinder due to water damage (common problem on the 6 cylinder Envoys). 

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2003 GMC Envoy Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2003 GMC Envoy problems occur, check out our car reliability stats.