2004 Volvo S60 Volvo S60 2004

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2004 Volvo S60 repairs by problem area

Engine (25%)

Transmission and Drivetrain (10%)

Brakes and Traction Control (9%)

Suspension and Steering (27%)

Electrical and Air Conditioning (15%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (8%)

Chart based on 333 repairs.
See TSBs and recalls for the 2004 Volvo S60.

2004 Volvo S60 other repair cost distribution

$2500+ (4%)

$1000 - $2499 (13%)

$500 - $999 (6%)

$100 - $499 (54%)

< $100 (24%)

Chart based on 54 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Volvo S60 4dr Sedan

turbocharged 300hp 2.5L I5 6-speed manual AWD

15000 mi windshield replaced under warranty - cracked while in the shop for an oil change. Service manager said it was a stress crack from improper installation at factory. 
65700 mi

US $30
Replaced both windshield washer nozzles - one cracked and not completely attached, the other was not dispensing with maximum power. 
66000 mi

US $40
Replaced trunk assist struts due to weak original units. 
113000 mi

US $20
Passenger window plastic mounting blocks cracked causing window to fall inside door. 

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2004 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic FWD

50000 mi

US $77
passenger side mirror fell out. Could have just reglued mirror piece but bought entire assembly(glass and plastic) from IPD for $77. Found out later just glass was available for less 
60000 mi

US $5
driver side mirror popped out. Luckily I retrieved it and reglued with gorilla glue 
33000 mi The gas hose falls into the body of the car, has to be pulled out. 
169300 mi

US $6500
Replace front driver seatbelt latch 

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2004 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed shiftable automatic AWD

133700 mi

US $130
Replaced driver side rear view mirror. The glass of the mirror simply dropped out...it delaminated. 

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2004 Volvo S60 4dr Sedan

turbocharged 208hp 2.5L I5 5-speed automatic FWD

82000 mi

US $400
Inside door handle of right rear door was not working. Turned out to be a broken cable inside door. 
101000 mi

US $1800
Broken driver's door handle. Cable had slipped inside door; reattached 
141000 mi Headlight wipers not functioning. Had them removed to meet Maine's inspection standards. 
16120 mi Headlamp wiper motor replacement (Volvo climate package accessory). repair completed under warranty. 
41540 mi

C $50
Replace driver side wiper arm 
48980 mi

C $72
Replaced broken driver side wiper. 
51460 mi

C $274
Replacement of broken power folding mirror assembly. 
55800 mi

C $680
Replaced windshield. Volvo glass pits very easily, replaced with a PPG glass instead. 
78120 mi

C $120
Replace drivers door check (arrests door when opening). 
125000 mi  

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See TrueDelta's information for all Sedans
See TrueDelta's information for all Volvo models.

2004 Volvo S60 Other Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Volvo S60 problems occur, check out our car reliability stats.