2001 Volvo S60 Volvo S60 2001

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2001 Volvo S60 repairs by problem area

Engine (37%)

Transmission and Drivetrain (14%)

Brakes and Traction Control (2%)

Suspension and Steering (27%)

Electrical and Air Conditioning (16%)

Paint, Rust, Leaks, Rattles, and Trim (1%)

Other (3%)

Chart based on 150 repairs.
See TSBs and recalls for the 2001 Volvo S60.

2001 Volvo S60 repair cost distribution

$2500+ (5%)

$1000 - $2499 (11%)

$500 - $999 (12%)

$100 - $499 (44%)

< $100 (28%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 123 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2001 Volvo S60

Engine not specified

Volvo S60 in Kentucky, United States
May 2008 - Mar 2010
Jun 2008

79000 mi

US $700
Alternator was replaced 
Volvo S60 in Illinois, United States
Jun 2009 - Aug 2009
Volvo in Pennsylvania, United States
Jan 2007 - Mar 2010
Feb 2007

66000 mi

US $200
passenger window skipped track 
Volvo S60 in Kentucky, United States
May 2009 - Mar 2010
Jun 2009

99000 mi

US $250
ball joints and lower control arms 
Volvo S60 in Arizona, United States
Aug 2009 - Mar 2010
Sep 2009

129000 mi

US $149
Transmission not shifting smoothly, upgrade transmission firmware- some improvement-not fixed. 
Volvo S60 in Alabama, United States
Dec 2010 - Sep 2015
Feb 2011

155000 mi

US $900
had to replace manifold and catalytic converter kept cost down by not using a volvo part 
Jul 2011

157500 mi

US $3200
rebuild of transmission 
Jan 2012

166000 mi

US $330
cracked cv boot 
Dec 2013

174000 mi

US $1100
thermostat replacement and oxygen sensor replacement also fixed an computer problem w/ the rear brake lights. 
Sep 2015

180000 mi
tranmission failing, traded car in. 

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2001 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed shiftable automatic FWD

Volvo S60 in Malaysia
Jan 2010 - Sep 2014
Dec 2010

87420 mi
1) boot unable to open 2) driver door latch broke 
Sep 2011

98580 mi

$200
Problem resolved itself after several days. Could have been caused by bad contact or moisture. 
Nov 2011

99820 mi

$1600
Loss of power experienced after more than 30 minute drive or when hot. Checked MAF sensor, replaced Manifold intake sensor. Replaced heater hoses. Problem remains. 
Jan 2012

104160 mi

$4000
Transmission failed and replaced. Later replaced two more times under warranty. 
Oct 2012

104780 mi

$2000
Engine power loss when warm,wiring harness replaced, ignition coil replaced,ECU repaired,all sensors checked and replaced. Finally traced to a relay type valve above the camshaft. 
Feb 2013

105980 mi

$150
Replaced failed turbo intake hose. 
Dec 2013

114080 mi

$875
Trans fluid contaminated because of broken breather valve. Drained and refilled 4 times. Breather valve was replaced. Heater under dashboard leaking. Heater hoses were bypassed. 
Apr 2014

115720 mi

$350
Alternator failed. 
Volvo S60 in Jamaica
May 2013 - Jan 2014
Nov 2013

33060 mi

$4680
Car could not change gears. Transmission replaced.  Throttle body also defective but not replaced. 
Volvo S60 in Ontario, Canada
Sep 2010 - Jun 2011
Oct 2010

63860 mi

C $1100
Both upper and lower control arms and bushings were replaced. 
Volvo S60 in Idaho, United States
Jan 2012 - Jan 2015
Nov 2012

164031 mi

US $1224
CamShaft Seal Timing Belt W/ Tensioners and Rolers Oil Trap Hose's Breather 
Aug 2013

168000 mi

US $793
A/C Compressor A/C O-Ring 
Nov 2013

174659 mi

US $897
Lower Control Arm 
Dec 2014

185775 mi

US $568
Radiator 
Volvo S60 in Great Britain
Mar 2009 - Jun 2018
Aug 2017

168000 mi

£1000
Replacement front struts. Replacement ETM 
Volvo S60 in Pennsylvania, United States
- Jul 2016
Jul 2016

103000 mi

US $87
Replaced alternator. 

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2001 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed manual FWD

Volvo S60 in Pennsylvania, United States
Jun 2010 - Jun 2011
Jul 2010

133000 mi

US $900
Leak discovered in A/C condenser, requiring replacement of condenser and receiver/dryer, followed by a full evac/recharge of refrigerant. 
Volvo S60 in South Carolina, United States
Aug 2007 - Sep 2010
Nov 2007

113000 mi

US $1045
Car was rattling and squeaking over bumps, especially when cold. Replaced struts and mounts on both sides. Also power steering hose was leaking and was replaced (have had 4 hoses and several clamps over a couple of years - I suspect a poor design puts pr 
May 2008

126000 mi

US $135
Compressor won't stay on. Cools for 15 minutes then quits. Refrigerant was low, replaced low end valve. Air did blow cooler, but still compressor cut out. 
Jun 2008

127000 mi

US $1100
Compressor clutch was bad. Replaced compressor and drying unit. 
Sep 2008

128000 mi

US $57
Low oil pressure. None registered on stick. Did oil change. Seems to be burning oil. 
Dec 2008

131000 mi
Loose connection in frt suspension caused loud scraping/grinding noise. Sounded like the wheel would fly off any minute. Shop tightened everything up and noise went away. Right headlight and turn signal are intermittent. May be on when leaving house, off when arriving at work. Turn signal also goes on and off, but not at the same times as headlight. Can't find loose connection. 
Mar 2009

138000 mi
Check engine light. Code was for low turbo boost. Not repaired ($$$). Also burning oil. Light comes on when you are already 3-4 qts low. Added 2 qts last mo, 3 qts this month. No puddle. Shop ordered valve seals, assumes leak.??? Car pulls sharply right. Went for alignment 3 times, but computer shows not out of alignment. Seems to be steering or suspension. Going through tires fast. Shop had no solution. Got rotors turned to make sure no dragging, but didn't help. 
Jun 2009

139000 mi

US $10
Warning: coolant low, stop safely ASAP. This has happened a few times. Added coolant, but can't tell where I'm losing it. Also burning a lot of oil, so adding several qt between changes. 
Jan 2010

US $600
Replaced front control arm parts with used ones from the junkyard. Were replaced with new when car was younger, but they bent again. Went cheap this time. Ready to sell.  

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2001 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic FWD

Volvo S60 in Great Britain
Feb 2011 - May 2012
Jun 2011

49000 mi

£60
Rumbling noise from front suspension on everything except a perfectly smooth road. Stabiliser arm on o/s/f replaced because of excess movement in top ball joint. 
Volvo S60 in Colorado, United States
Sep 2011 - Mar 2014
Dec 2011

84000 mi

US $5
Repair leaking o-ring seal for Fuel Level Sender [driver-side unit; 2 in these cars}; gas 'smell' when FULL tank [unit is mounted below highest level of gas in tank when full]; sender may need replacement in future, as reading intermittent. 
Jun 2012

88000 mi

US $50
lower ball joint replaced passenger side 
Jul 2012

88200 mi

US $50
inner tie rods needed replacement [alignment shop noted they were slightly wearing before aligning].... removal harder than usual!!! 
Jan 2013

84800 mi

US $175
INNER CV JOINTS 'LOOSE' CAUSING VIBRATION AT ALL SPEEDS WHILE ONLY UNDER LOAD [GIVING IT GAS];COASTING/OFF GAS PEDAL NO VIBRATION... REPLACED BOTH JUST IN CASE [PSSGR SIDE MOST PLAY]. 
Jul 2013

90200 mi
trans clutch error code; software update... 
Volvo S60 in California, United States
Mar 2011 - Jan 2013
Apr 2011

125700 mi

US $350
fuel pump leaking and was replaced. about a year later got a recall notice from volvo. could smell gas when stopped 

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2001 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed automatic FWD

Volvo S60 in California, United States
Mar 2010 - May 2011
Jun 2010

174000 mi

US $272
Full transmission flush required after experiencing transmission slips. Check engine light came on, and "transmission svc. req." msg appeared. Previous flush was >53K miles. Flush fixed problem. 
May 2011

187000 mi
Transmission needed to be replaced, and would have cost more than the car is worth. Decided to register it as non-operational. 
Volvo S60 in Ohio, United States
Mar 2010 - Jul 2011
Apr 2010

118000 mi

US $200
new radiator / leak replaced engine breather system 
Feb 2011

130000 mi

US $50
replaced radiator hose - layout is bad. frame rail cut into rubber of hose. Took more time to find leak than to fix. 
Volvo S60 in Michigan, United States
Nov 2010 - Jun 2011
Dec 2010

132000 mi

US $1500
Engine had a crack in block between cylinders 4 and 5. Entire engine replaced with used long block. 
Volvo S60 in Minnesota, United States
Apr 2012 - Dec 2013
Dec 2013

276000 mi
The Volvo was running and probably needed a lot of TLC, but no major problems. It was donated to a charity which will repair it and resell it or just sell it as is. 
Volvo S60 in Oregon, United States
Apr 2009 - Jun 2018
May 2009

110000 mi

US $200
Transmission overhauled. Removed and rebuilt by myself after much study. Spent over $1800 on parts and another $400 on machine work.  did 100k mile tuneup with timing belt, thermo, accessory belt, pulleys, etc. Turbo control solenoid replaced. Transmission overhauled. Removed and rebuilt by myself after much study. Spent over $1800 on parts and another $400 on machine work.  Turbo control solenoid replaced. 
Jan 2010

148700 mi

US $115
Turbo control solenoid replaced. 
Jul 2010

126000 mi

US $40
Left front control arm bushing. Right side had previously been replaced. Symptoms include car pulling side to side on unlevel road surface, pulling one way when braking, the other when accelerating, increased tire wear. Left front control arm bushing. Right side had previously been replaced. Symptoms include car pulling side to side on unlevel road surface, pulling one way when braking, the other when accelerating, increased tire wear. 
Oct 2010

128000 mi

US $550
Replaced the Throttle Control Module (TCM), aka Electonic Throttle Module (ETM) with an Xemodex reman unit. Uses a contactless sensor that doesn't wear. Volvo extnd. warranty is hard to qualify for...latest software trys to mask the prob. Replaced the Throttle Control Module (TCM), aka Electonic Throttle Module (ETM) with an Xemodex reman unit. Uses a contactless sensor that doesn't wear. Volvo extnd. warranty is hard to qualify for...latest software trys to mask the prob. 
Jun 2011

136000 mi

US $30
Replaced right inner tie rod end which had slight play. 
Mar 2013

150000 mi

US $200
Finally found polyurethane control arm bushings, ordered from UK. Ride is finally how it should be. No more pull left right from grooved pavement or when shifting from acceleration to braking. 
Jan 2014

124800 mi

US $300
Brake booster leaking inside the car. Makes a hissing sound. I have the new one and new fluid but haven't done the job yet. Should be relatively straightforward. 
May 2014

159000 mi

US $200
Plastic side of radiator split. Radiator and coolant replaced. Pain in the butt getting it in and out. 
Sep 2015

175000 mi
Oil leaking onto #3 spark plug from oil change spill or pcv leakage causing rough startup/misfire. Cleaned plug/coil. 
May 2016

183900 mi

US $200
Head gasket replaced. Had been burning a small amount of coolant and running rough. Used new head bolts. New seals on oil cooler, turbo coolant and oil lines, camshafts. PCV box cleaned, a couple new pcv lines. 
Volvo S60 in Texas, United States
Nov 2007 - Jan 2010
Dec 2007

114000 mi
Tranny went out. 
Jan 2010 Alternator 
Volvo S60 in North Carolina, United States
Jul 2008 - Jun 2010
Apr 2009

163000 mi

US $100
I replaced the Mass Air Flow Sensor. Bought off the internet for $100 and DIY. 
Feb 2010

170000 mi

US $414
CEL code P0422 replaced Cat. Problem remained, had misdiagnosed. Installed plugs, replaced coil #3 - Problem was not solved. Volvo changed Mass Air Sensor in 15 minutes and charged me $152 labor $261 parts. 
Mar 2010

171000 mi

US $1225
Car rode very rough. They replaced all 4 sway bar links as well as sway bar from volvo cause volvo said it was the only way to get the front sway bar bushings,they also replaced the inner tie rod, as well as 4 new tires and alignment and balance 
Volvo S60 in Ohio, United States
May 2012 - Jun 2012
Jun 2012

147000 mi
Added Shims to A/C clutch on compressor. Compressor would not engage when it reached operating temperature. 

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2001 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

Volvo S60 in Alberta, Canada
Apr 2011 - Jun 2019
May 2011

115940 mi

C $140
Right rear shock absorber failing; replaced rear shocks with OEM equivalent parts. replaced front swaybar endlinks 
Jun 2011

117800 mi

C $1500
Clutch replacement - disc, pressure plate, release bearing, slave cylinder, rear main seal 
Aug 2011

120040 mi

C $300
Noise from rf cv joint - replaced axle shaft with aftermarket part 
Sep 2011

122760 mi

C $40
Replaced broken/failing trunk lid struts with aftermarket parts. 
Nov 2011

124620 mi

C $160
replacement of driver's side axle shaft replaced left side axle shaft 
Feb 2012

126480 mi

C $150
Right side outer tie-rod worn. Replaced inner and outer tie-rods. Alignment not yet performed. Worn transmission mount - replaced. 
Apr 2012

127080 mi

C $100
replaced ball joints 
Jul 2012

129260 mi

C $150
replaced defectivea aftermarket right side axle shaft to address vibration under load - repeat of repair from last year 
Aug 2012

130200 mi

C $500
Replaced original exhaust system with "cat back" aftermarket system. Outer shell of the front resonator had come off entirely, and the muffler was cracked and rusted through in a couple of spots. It failed very slowly, over a period of about three years. 
Jul 2014

150740 mi

C $300
Leaking water pump; water pump replaced. Intermittent headlight failure; cracked headlight lens (from stone). Replaced wiring connector for low beam bulb; replaced headlight lens with aftermarket part. 
Dec 2014

156860 mi

C $40
replaced driver's side swaybar endlink. 
Jun 2015

162440 mi

C $160
Regular brake pad replacement necessitated replacement of front brake calipers and flex hoses - caliper seals started leaking when pistons were pushed back. Three year old tie rods had low quality seals; wear was occurring; replaced with better quality parts before any risk of failure. 
Nov 2015

166160 mi

C $215
Replaced front (upstream) oxygen sensor. Replaced front (upstream) oxygen sensor. 
Oct 2016

179800 mi

C $154
replaced fuel pump, relay, crank position sensor; still pursuing cause of no-start condition that prevents the fuel pump from being energized Diagnostic related to no-start condition; determined that Central Electronic Module won't energize fuel pump relay; CEM needs replacement (dealer) or remanufacturing (aftermarket option) 
Sep 2017

175460 mi

C $150
Replaced mass airflow sensor. 

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2001 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

Volvo S60 in California, United States
Feb 2015 - Jun 2016
Jun 2015

93000 mi

US $350
Failed front spring seats. Spring seats and bearings were replaced. Known issue with this generation of Volvos. 
May 2016

106000 mi

US $15
Thermostat failed. Was replaced. 
Volvo S60 in Florida, United States
Dec 2013 - Dec 2015
Dec 2014

246000 mi

US $200
replaced engine coils 
Volvo S60 in Florida, United States
Jun 2013 - Aug 2014
Jul 2013

139500 mi
Catalytic converter needs to be replaced badly. Yet I can't afford it. 
Sep 2013

142000 mi

US $250
One of the I think five ignition things needed to be replaced. 
Aug 2014

148000 mi
Catalytic converter needed to be replaced. 
Volvo S60 in South Carolina, United States
Oct 2013 - Nov 2014
Nov 2014

186000 mi

US $240
Dead alternator replaced. Failed coil pack replaced. 
Volvo S60 in Pennsylvania, United States
Mar 2011 - Dec 2013
Aug 2012

155900 mi

US $330
replaced control arm 
Jun 2013

173000 mi

US $2500
needed catalytic converter control arm bushings 
Volvo S60 in New Zealand
Nov 2009 - Mar 2015
Apr 2011

46800 mi
Replaced rear left side door lock because it sometimes did not lock with the key fob. It always unlocked with the key fob. Had the replacement lock couriered to me and the whole process took 35 minutes from go to finish. 
Volvo S60 in Ontario, Canada
Jun 2007 - Mar 2010
Jul 2007

78120 mi
Defective wheel bearing 
Oct 2007

83080 mi

C $30
Transmission failure due to gear slippage in gears 1, 2, and 3 (repair replaced the planetary gears and associated parts). Thermostat failure. 
Nov 2007

83080 mi

C $60
Turbo Control Valve defective 
May 2008

93620 mi
Sway bar end links were bad and needed replacing (both sides). Driver side inner tie rod end defective. Parts purchased for install in June. 
Aug 2008

96720 mi

C $130
Replaced driver side inner tie rod end. 
Dec 2008

102300 mi
Power steering leak/groan. Problem is a slow leaking power steering pump that will be replaced at a later date. 
Feb 2009

103540 mi

C $100
Leaking power steering pump - replacement required. Voltage regulator on alternator intermittently malfunctioning (cost of part was US$135). Headlight wiper motor not working (passenger side). Obtained part but did not repair yet as bumper needs to be removed for repair. Passenger door lock actuator malfunctioning intermittently. Sometimes takes 2 - 3 attempts to lock the door (door unlocks itself when locking is attempted). Need to obtain part for self repair. 
Mar 2009

104160 mi
Leaking driver side strut. 
Jun 2009

105400 mi

C $200
Bad outer tie rods 
Volvo S60 in Texas, United States
May 2007 - Mar 2008
Sep 2007

116000 mi

US $755
Right Control Arm Bushing failed due to oil leaking from a $3 gasket above it. Right front strut going out, makes constant noise. Brake pedal position sensor became faulty. Caused cruise control to only work intermittently and displayed a message, "Engine System Service Required." 
Feb 2008

130000 mi
The rear shocks and front struts all needed replacing and the estimate was somewhere around $1300 at an independent shop. I declined the work and traded it in. 
Volvo S60 in North Carolina, United States
Jul 2007 - Dec 2007
Nov 2007

127000 mi

US $412
Bad wheel bearing 
Dec 2007

127000 mi

US $400
Car was traded in for a different make and model. Due to continued high repair cost, I traded for a low mileage Acura TSX. 
Volvo S60 in Texas, United States
Jul 2009 - Jul 2013
Aug 2009

89000 mi

US $345
Replaced right front strut and checked alignment. Strut was making a low-pitched clunking sound. 
Volvo S60 in Western Australia, Australia
Aug 2009 - Mar 2013
Nov 2012

84940 mi

A $1100
Removed and replaced alternator 

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2001 Volvo S60 4-door

turbocharged 5-cylinder automatic 2WD

Volvo S60 in Illinois, United States
Jan 2009 - Mar 2010
Mar 2009

69000 mi

US $84
Headlight went out. The shop replaced it and did a necessary oil change. They said the light was difficult and took an entire hour, which made parts and labor over $60 not incuding the oil change. 
Volvo in Pennsylvania, United States
Jan 2007 - Dec 2007
Jul 2007

88000 mi

US $650
Alternator died - determined faulty and replaced by dealership. 
Nov 2007

95000 mi

US $4000
TOTAL transmission failure. Rebuild uneconomical - new transmission needed and installed. 
Volvo S60 in Illinois, United States
Jun 2009 - Jan 2010
Sep 2009

89000 mi

US $50
Support brace for the exhaust tip broke. Welded repair completed 

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2001 Volvo S60 4-door

6-cylinder automatic AWD

Volvo S60 in California, United States
Nov 2007 - Mar 2010
Dec 2007

102000 mi
Heater core replacement Car stalls at all stops, CE light and emission service system required message 

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2001 Volvo S60 4-door

5-cylinder automatic 2WD

Volvo S60 in Pennsylvania, United States
Dec 2008 - Jan 2010
Aug 2009

110000 mi
exhaust clamp broke, my mechanic fixed if for free 
Jan 2010 Transmission failed, got rid of car. 
Volvo S60 in New York, United States
Mar 2009 - Mar 2010
May 2009

100000 mi

US $125
rear link in suspension needed to be replaced. every time the card would go over a bump, noise was heard. 
Volvo S60 in Pennsylvania, United States
May 2009 - Sep 2011
Jun 2009

16000 mi

US $189
4.9 amp draw while car was parked caused the battery to drain down. Garage cleared error codes which were causing "babbling mode" of computers and the resultant 4.9 amp draw while parked. Left Rear sway bar Drop link was badly worn and loose. Mechanic replaced the drop link. By the way, the Problem 1 for this trip DID NOT involve a re-flash. 
Dec 2009

18000 mi

US $3
Water in L Front headlamp assembly. Water entry through riding light lamp socket seal that was loose. Water runs off hood and straight down onto riding lamp connection. Very laborious process to purge water from headlamp assembly 
Apr 2011

25200 mi
fuel odor coming from RR seat eliminated by installation of new fuel pump. 
Jul 2011

26300 mi

US $198
Replaced known bad alarm siren module (alkaline from leaking battery had taken out the board) with new OEM module, still getting "Alarm system needs maintenance" message. 
Aug 2011

26600 mi

US $120
Replaced turn signal and other exterior bulbs, replaced defective RF turn signal socket (high Ohms to socket), and replaced defective combined turn signal switch. 
Volvo S60 in Massachusetts, United States
Jul 2009 - Jun 2011
Oct 2009

72000 mi

US $650
broken exhaust pipe hanger 

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2001 Volvo S60 Repair Histories

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2001 Volvo S60 problems occur, check out our car reliability stats.