2002 Volvo S60 Volvo S60 2002

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2002 Volvo S60 repairs by problem area

Engine (33%)

Transmission and Drivetrain (11%)

Brakes and Traction Control (2%)

Suspension and Steering (27%)

Electrical and Air Conditioning (22%)

Paint, Rust, Leaks, Rattles, and Trim (1%)

Other (5%)

Chart based on 200 repairs.
See TSBs and recalls for the 2002 Volvo S60.

2002 Volvo S60 repair cost distribution

$2500+ (4%)

$1000 - $2499 (17%)

$500 - $999 (17%)

$100 - $499 (30%)

< $100 (31%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 162 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2002 Volvo S60

Engine not specified

Volvo S60 in Texas, United States
Dec 2007 - Mar 2010
Jan 2008

64000 mi

US $425
One of the sensors on the engine, it took one minute for him to put it on, but apparently I was paying an hour of labor to guarantee...whatever. 
Volvo S60 in Minnesota, United States
Jun 2014 - Feb 2015
Jan 2015

US $50
A fuse was replaced! 
Feb 2015

130000 mi
Fuel pump leak (?) 
Volvo S60 in Great Britain
Jun 2009 - Mar 2010
Jul 2009

91000 mi

£50
rear swaybar link broken. replaced myself with new part. 

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2002 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed shiftable automatic FWD

Volvo S60 in Oklahoma, United States
Nov 2009 - Oct 2013
Jan 2010

125000 mi

US $1250
Leaking fuel pump replaced. 
Dec 2010

125000 mi

US $252
Replaced strut pads, A-arms, left sway bar link, and steering rod. Performed front end alignment. Replaced cv joint boots, right side. 
Aug 2011

133000 mi

US $1100
Timing sprocket on end of camshaft had worked loose, generating check engine light. Timing belt replaced at same time 
Jan 2012

117000 mi

US $700
alternator shaft wear causing alarming noise and shedding metal dust 
Jan 2013

149000 mi

US $787
replace lower A-arms, front, both sides replaced damaged CV boot on right front axle 
May 2013

153000 mi

US $680
Front struts worn out, and broken right front strut pad. 
Sep 2013

156000 mi

US $120
Car developed large oil leak at intake cam seal. $700. While accessing intake cam seal, replaced original water pump as a preventative action. Check engine light illuminated and "Transmission Service Required" message appeared. Software update/upgrade was performed. Fluid level was slightly low, was filled to correct level. Fluid quality was checked and found O.K. 
Oct 2013

156000 mi
Check engine light re-illuinated and repeat of transmission service required message. Dealer determined transmission solenoids going bad and recommended transmission replacement ($5,000). Car currently driveable, no telling how long before it isn't. 
Volvo S60 in Indiana, United States
Sep 2009 - Feb 2022
Nov 2009

78000 mi

US $1300
Replaced timing belt, water pump, coolant, drive belt and had an alignment. 
Jun 2012

104000 mi

US $28
Evap Code being thrown. Researched and found that old rubber on gas cap was allowing vac leak. Replaced gas cap with new OEM and solved problem 
Jun 2014

108000 mi

US $200
Problem with Dash electrical. DIM unit was faulty and needed to reflow the solder on the circuit board. Everything works perfectly now. 
Aug 2014

108000 mi

US $150
Alignment, checked suspension and couldn't find source of noise Repaired and replace faulty tie-rod on front steering as well as refreshed the control arm bearing. Replaced the engine frame mount on the passenger side of K frame. 
Jun 2017

108000 mi

US $400
Replaced PCV hose and coolant line to engine due to worn and broken part in hose line. Removed most parts surrounding engine and replace all clamps and coolant hoses and gaskets. 
Jul 2018

108000 mi

US $50
Voltage regulator faulted resulting in a new part needing to be installed. Repaired with new OEM part. Most of the work was in removing other parts to gain access to the back of the alternator. 
May 2020

109000 mi

US $400
Transmisson would hesitate going into Reverse from Drive selector 
Volvo S60 in New Zealand
Feb 2015 - Dec 2016
Jun 2015

115320 mi

$30
Problem with shift flares and alarms with trans. remove solenoids, take apart and clean debris assemble and replace end cap. Refit to trans 
Volvo S60 in California, United States
Mar 2014 - Jul 2017
Nov 2014

135000 mi

US $400
Spark plugs and ignition coil replacement 
Jun 2017

167000 mi

US $1500
Replaced struts 

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2002 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed manual FWD

Volvo S60 in Illinois, United States
Apr 2012 - Dec 2012
Apr 2012

113000 mi

US $1000
Before cat O2 sensor and timing belt according to man. recs. 
Volvo S60 in Pennsylvania, United States
Dec 2008 - Aug 2010
Feb 2009

112000 mi

US $50
Wrong coolant. Had it flushed and put Volvo stuff in. 
Jul 2009

116000 mi
Replaced rear main seal. 
Aug 2009

118000 mi

US $1000
Replaced front control arms/bushings. Replaced rear shock mounts. Replaced all struts/shocks. 
Dec 2009

124000 mi
Shop incorrectly installed owner-supplied rear-main-seal and refused to take responsibility for the part failing... After replacing the rear main seal, the axle fell out of the CV joint on the passenger's side rendering the car powerless. 
Jun 2010

125000 mi

US $700
Starter motor inconsistently not working. Was fixed by cleaning electrical connections. Inner tie-rods replaced due to being loose.  
Volvo S60 in Michigan, United States
Aug 2008 - Sep 2015
Jun 2009

110000 mi

US $380
Turbo sensor 
Oct 2013

147200 mi

US $700
AC condenser replaced and recharged 
Dec 2013

148000 mi
Leaking Pwr steering pump and rack and pinion. Estimated repair cost $1,500. 
Jan 2014

148000 mi
Took vehicle to another repair shop. They tightened clamp, no power steering problem now. Filled the reservoir. No charge. Incredible. 
Aug 2014

150000 mi

US $350
Intermittent problem with A/C clutch. Unclear if same issue as before, or a different one. New shop specializes in Volvos, will rebuild the clutch. 
Jun 2015

163000 mi

US $10
Head lamp connector melted. Required a new connector kit (installed myself). 
Volvo S60 in Pennsylvania, United States
Dec 2007 - May 2010
Aug 2008

89000 mi

US $200
Upper spring and strut seat replaced. 
Feb 2009

101000 mi

US $1500
Old struts and shocks worn - replaced with Bilstein. Note - old struts wore quicker because car was lowered and they were original. Tie rods replaced. 
May 2009

108000 mi

US $100
TCV (waste gate solenoid) starting to fail. Replaced with IPD Heavy Duty TCV in anticipation of further modifications 
Jun 2009

110000 mi

US $2000
Slave Cylinder failed at 109,000 miles. Clutch, slave cylinder, throwout bearing replaced. Flywheel resurfaced. 
Jul 2009

111000 mi

US $100
CEL and hesitation. MAP sensor repaired 100 dollars and less than 1 minute 
Aug 2009

115000 mi

US $250
spring seats with only 10k failed - manufacturing issue - mechanic paid for 1/3rd (full price of parts) owned paid for labor. 
Mar 2010

129000 mi

US $200
Drivers side door handle did not open door - repair required replacement of entire door panel - mechanic repaired utilizing zip ties at fraction of cost. 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic FWD

Volvo S60 in Pennsylvania, United States
Feb 2010 - Nov 2015
Mar 2010

72000 mi

US $300
Front wheel bearing hub replacement 
Feb 2011

80000 mi

US $200
Side marker light Engine mount 
Jan 2012

88000 mi

US $250
Replaced inner tie rod and rubber boot. 
Oct 2012

96200 mi

US $31
Replaced gas cap with faulty gasket. 
Dec 2014

117000 mi

US $750
Replace fuel pump 
Jul 2015

120000 mi

US $300
replace starter 
Volvo S60 in California, United States
Mar 2009 - Jun 2011
Apr 2009

88000 mi

US $425
Rocker arm front and rear bushing on front suspension. 
Sep 2009

91000 mi

US $120
oil leak at turbo oil inlet 
Jun 2010

101000 mi

US $130
Front end rattle when driving over rough surface. Outer tie rod and end links where replaced due to wear. 
Oct 2010

103000 mi

US $223
Replaced failed alternator. For preventive maintenance replaced serpentine belt and tensioner at the same time. 
Volvo S60 in California, United States
Sep 2010 - Jan 2012
Oct 2010

106000 mi

US $1000
Alternator failed 
Jan 2011

114900 mi

US $1000
Replaced front struts and strut bushings 
Aug 2011

117000 mi
Noise - a bit like a vacuum leak - mostly from drivers side. Steering column boot came loose. Noise - a bit like a vacuum leak - mostly from drivers side. Steering column boot came loose. 
Volvo S60 in Kentucky, United States
Nov 2015 - Dec 2015
Dec 2015

101000 mi
The ABS Failure Lamp has illuminated, as well as the Check Engine Lamp. Car was taken to dealer. Front drivers side wheel has a "strange, subdued vibration while driving". It's like driving over really flat pillows. 
Volvo S60 in Washington, United States
Jan 2007 - Nov 2009
Feb 2007

51472 mi

US $333
upper engine strut replacement left rear door lock assembly internal malfunction,replaced lock 
Dec 2007

64435 mi
radiator leak.Replaced radiator 
Dec 2008

79239 mi
replaced worn RF sway bar link.covered under extended warranty 
Oct 2009

91764 mi
Replaced RF door latch Installed RF door module covered under extended warranty. Replaced RF door latch. Installed RF door module. Covered under extended warranty. 
Volvo S60 in California, United States
Jan 2008 - Mar 2010
Dec 2009

140000 mi

US $48500
Needed automatic transmission replaced. 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic AWD

Volvo S60 in Colorado, United States
Nov 2011 - Feb 2016
Jun 2015

134000 mi

US $800
Inner tie rods needed replaced. Caused need for new tires as well 
Feb 2016

156000 mi

US $250
Dash Cluster went out shop replaced using part I bought of Ebay 
Volvo S60 in Minnesota, United States
Aug 2011 - Sep 2011
Sep 2011

133000 mi

US $1700
Tie rod worn out, struts leaking. 
Volvo S60 in British Columbia, Canada
Jun 2012 - Jun 2013
Jul 2012

76260 mi
Starting 110k, would not shift smoothly to 4th and 5th gear. the est. repair cost by a trust worthy independent mechanic was $2,8000CAD. 
Nov 2012

76880 mi

C $3300
Done a transmission overhaul to repair the problem shifting into 4th gear. 3,300 later, now the entire car kicks violently shifting when slowing down to turn and then accelerating halfway through the turn. 
Jun 2013

76880 mi
in last transmission overhaul, mechanic introduced a mis fire whenever shifting down from 2nd to 1st then immediately back up to 2nd. did the overhaul again replacing control board and now it is much smoother, problem still exists. AC was not cooling the cabin, so setting the climate control would cause the AC to pump unceasingly, creating a very loud cabin. 
Volvo S60 in California, United States
Jan 2008 - May 2008
Feb 2008

64000 mi

US $781
Column lock replacement. Safety interlock cable replacement. 
Mar 2008

64000 mi

US $800
Oil leak at turbo seal. 
Volvo S60 in Washington, United States
Nov 2010 - Mar 2013
Dec 2010

87000 mi

US $295
Gas filler door fell off, when opened in our driveway. Therefore it was recovered undamaged, but required parts to re attach it. 
Mar 2011

88000 mi

US $740
Drivers heated seat failed; not repaired due to cost 
Mar 2013

99000 mi
Driver's heated seat did not work. Suspension worn out. 
Volvo S60 in Illinois, United States
Apr 2011 - Jul 2011
Jun 2011

75000 mi

US $735
Electrical system failed while driving, towed to the shop. Battery and alternator replaced.  
Volvo S60 in British Columbia, Canada
Jan 2011 - Sep 2016
Feb 2011

168640 mi
Intermittent CPU fault causing car to go into reduced power mode AWD system has stopped functioning no drive to rear wheels 
Mar 2011

168640 mi

C $250
Noise in the right front suspension. Right front spring mount replaced. 
May 2012

174820 mi

C $85
Turbo pressure solenoid changed 
Oct 2012

177940 mi
The S60 has problems again with the turbo boost control so I am letting her sleep for a while. 
Oct 2014

182880 mi

C $600
installed rebuilt instrument cluster Turbo surging. I put in a Turbo control valve from IPD. 
Dec 2014

186000 mi
Hoses loose on turbo triggered engine fault light. 
Apr 2015

188480 mi

C $1200
New fuel pump and filter New turbo hose 
Oct 2015

193420 mi

C $300
replaced an ignition coil 
Nov 2015

194680 mi

C $397
Left Front ball joint AWD Haldex System no power to back wheels 
Feb 2016

198840 mi

C $180
replaced front and rear sway bar links replaced resonator 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed automatic FWD

Volvo S60 in California, United States
Nov 2013 - Aug 2018
Dec 2013

184000 mi

US $1100
Left and Right tie rod ends, lower control arms and upper spring seals were replaced. 
Apr 2014

188200 mi

US $3214
Out right axle boots were torn and replaced, as were the inner and outer CV boots Lower mounts had collapsed and needed to be replaced. 
Aug 2014

194700 mi

US $6681
AC was not cooling. Inspection disclosed that Compressor was not engaging the clutch, so the Compressor was changed. Fan/Blower (for AC) would fluctuate wildly. The Blower Motor Resistor was replaced. I was getting a SRS/Airbag warning. From the repair order: "Found DTC SRS-00D4 SRS Lamp Faulty Signal and DTC DIM-0003." Fault traced to DIM. Replaced it and reloaded software. Problem solved. Battery tested at 222 CCA, rated at 600 CCA. It was replaced. The Alternator (which is rated at 143A but tested at 97A) was replaced. Check engine lamp illuminated. "Scanned for stored DTCS, Found ECM-4201 3 way catalytic converter efficiency. Replaced Catalytic Converter and both Oxygen Sensors. This seems to be a recurring problem of late: Engine mounts. Car has almost 200,000 miles on it and recently I've been having issues with the wear on these parts. Replaced lower torque mount. 
Apr 2017

253975 mi

US $2326
Experiencing a coolant leak. Had to replace the radiator, radiator hoses (upper and lower) and the thermostat 
Aug 2018

278217 mi

US $3319
Right front headlamp out. The bulb harnesses (both sides) had fallen apart, so they were replaced, too. Also had multiple bulb failures in the rear of the vehicle. All lamps changed out. Windshield wipers replaced. Broken gear shift knob (on console) replaced. Replace motor mounts. Replace loose tie rods, ball joint and steering rod Two new tires. 
Volvo S60 in Arizona, United States
Dec 2009 - Jun 2013
May 2010

65000 mi

US $1200
Suspension seats replaced 
Nov 2010

73000 mi

US $150
Moonroof not functioning properly. Moonroof modesty panels were replaced. 
May 2011

80000 mi

US $1300
Power steering pump leaking and drain hose were leaking. Problem repaired with replacement parts. 
Jul 2012

96500 mi

US $700
Right-side engine mounts failed, replaced all failed engine mounts. 
Jun 2013

105000 mi

US $500
Hose for air conditioning broke. 
Volvo S60 in Wisconsin, United States
Jul 2008 - Mar 2010
Aug 2008

70000 mi

US $450
1 front stabalizer bar and the 2 rear stabalizer bars needed replacing. 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed automatic AWD

Volvo S60 in Tennessee, United States
Feb 2009 - Mar 2014
Sep 2011

141000 mi

US $2300
Replaced front struts and upper spring seats. Rear struts and lower ball joints, swaybar links, control arms front lower. Wheel alignment 

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2002 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

Volvo S60 in Quebec, Canada
Mar 2010 - Jul 2013
Oct 2010

85560 mi

C $500
wheel bearings had to be changed along with oil and tires 
Oct 2011

97960 mi

C $1600
replace clutch repair damaged ABS sensor 
May 2012

99700 mi

C $1000
Replace ball joint assembly 
Volvo S60 in New York, United States
Jan 2010 - May 2011
Nov 2010

75000 mi
battery changed, 8 and half year old, original 
Jan 2011

75300 mi

US $3600
various items, mainly the front wheel suspension and power steering mechanisms need repair.  

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2002 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

Volvo S60 in Ontario, Canada
Jul 2013 - Aug 2017
May 2015

246140 mi

C $350
Front spring mounts and sway bar links 
Volvo S60 in Texas, United States
Nov 2008 - Sep 2016
Feb 2010

99000 mi

US $800
Bad Oxygen Sensor, decided to replace both 
Apr 2011

109000 mi

US $8
Thermostat stuck open so engine was not reaching operating temp..replaced thermostat gasket on gas cap had numerous cracks resulting in evaporative emissions leak error message..replaced gas cap with aftermarket 
Jan 2012 Thermostat was reading hot but engine was not overheated. 
Jun 2012

124000 mi

US $1500
AC Compressor seized, replaced compressor, drier, evacuator and recharge system 
Sep 2012

128000 mi
Condenser leaking 
Nov 2012

129700 mi
Radiator leaking near upper radiator hose. Diagnosed a hairline crack in the radiator 
Dec 2013

143000 mi

US $16
Passenger side turn signal socket went bad. Replaced with new OEM socket. 
Jan 2015

134800 mi

US $20
Security alarm module was bad. Purchased used module on ebay and had independent shop do the install. Ambient Air Temp Sensor was bad causing check engine light to come on. 
Jun 2015

156000 mi

US $155
Driver Information Module Failed. Rebuilt at independent shop. 
Sep 2016

164000 mi
Airbag light came on. 
Volvo S60 in California, United States
Oct 2014 - Jul 2016
Nov 2014

100700 mi

US $610
Wiring from central electronic control module was severed. Short was found, wires battery and spark plugs replaced. 
Mar 2015

104000 mi

US $270
minor transmission leak from axle seals. also passenger axle had a dislocated joint. replaced axle and both seals. 
Jul 2016

108000 mi
both front door handles came undone, doors could only be opened from outside 
Volvo S60 in Connecticut, United States
Feb 2008 - Feb 2014
Nov 2008

120000 mi

US $550
Oil drain plug female threads stripped. Heli-coil insert installed. 
Dec 2008

121000 mi

US $17
Left headlight replaced. 
Jun 2010

136000 mi

US $1985
Both front strut, upper and lower bushing/ball joints Rusted out exhaust hanger replaced 
Jul 2010

136000 mi

US $941
Alternator failed and had to be replaced 
Aug 2010

137000 mi

US $240
Drivability problems coming out of shop from alternator repair and CEL came on. Dealer said needed to clean throttle body. CEL light still on, but drives OK 
Feb 2011

139000 mi

US $1010
Rear struts and bearing plates, plus 4 wheel alignment. 5 spark plugs - no problem....never replaced in 139K 
Sep 2012

147000 mi

US $1600
Replaced catalytic converter and O2 sensor. CEL kept coming on and would not have passed emissions inspection. Like the car and wanted to keep it, but expensive repairs are a real issue. 
Mar 2013

147000 mi

US $400
O2 sensor broken upper motor mount 
Aug 2013

149300 mi

US $741
Replaced both front lower control arms. Replaced missing bolt in the rear control arm 
Volvo S60 in California, United States
Sep 2015 - Sep 2015
Sep 2015

144000 mi

US $600
sway bar had to be replaced 
Volvo S60 in Pennsylvania, United States
Dec 2008 - Mar 2009
Jan 2009

185000 mi

US $1200
Regulator failed, damaged alternator and battery. 
Mar 2009

185000 mi

US $550
Front End Links repaired (this has been a huge nuisance, needed every 45K or so.) $250. Engine Torsion Shock Mount (top) $300. 
Volvo S60 in North Carolina, United States
Jan 2009 - Jun 2011
Feb 2009

119000 mi

US $240
Car smells of gas and sometimes comes to complete stall. But also, I had the timing belt replaced and the service guy did it incorrectly and had to correct it. A sensor (actually 2 of them now, different ones) was replaced also, but problem still exists. 
May 2009

123000 mi
Check engine light on. Service tech says problem with ANOTHER SENSOR due to temperature sensor which controls fuel mixture..but not sure. I feel car needs new ETM , after online investigation. Appt with Volvo dealership 2 follow this Tuesday. 6/09/09 
Jun 2009

125000 mi
Volvo dealership ran sweep test, which indicates ETM failure, but car DID NOT fail test.(but is indicating failure symptoms). They did software upgrade which is basically an override. Air bag warning light on. Not fixed, but it went out on its own. Heard noise in front end upon turning. Was told it may be cv joint or axle. was asked to come back but have not done so yet. 
Nov 2009

127000 mi
Car was bumping terribly, especially if a passenger was in car. Mechanic says it is the rim. I replaced it, but it is still not totally smooth. Am waiting for tires to see if that is the fix. 
Jan 2010

129000 mi

US $1733
Replaced power steering cable, right axle,& bushings. So the axle was the problem with the bumping in front end. (my past mechanics are idiots or just lazy) 1000 dollars in parts alone! Very strong gas odor since I bought car in 2008. Replaced fuel pump. 
Jun 2010

135000 mi

US $365
A/C doesnt work. Compressor problem etc ?? $1400 to fix, so on hold.. 
Oct 2010

140000 mi

US $193
check engine light on warned of car overheating. but it was hopefully loose wires going to sensor giving a faulty reading.. also some hoses were cracked and replaced. oil change included in price of repair.car surges at times using cruise 
Mar 2011

147600 mi
Check engine light which seems to be a permanent fixture on dash comes on and am told I need a thermostat.. Light goes off,, no repair... car still making noises in front end even after axle replacement.... gee.s.ss.s 
Volvo S60 in California, United States
Sep 2011 - Jun 2018
Aug 2012

115600 mi
Started smelling gas. Recall fuel pump replaced. CAR WOULDNT START 
Nov 2013

124100 mi

US $5400
I mentioned when going over pothole (etc) car would feel like I was driving on ice or oil for a second or two. my tires were bad, sd I was going to get new ones. Only changed oil. Next day I got 4 new tires and technician told me drivers side wheel was loose and wobbley, told me to go straight to shop and get it fixed. Ball joint broken. I had both front ones replaced. 
Volvo S60 in Massachusetts, United States
Aug 2011 - Jul 2013
Sep 2011

97000 mi

US $300
Replaced EVAP Purge Valve; also replaced fuel pump as part of a recall. 
Mar 2012

103000 mi

US $1600
Fast idle. Replaced vacuum elbow. Adjusted and aimed headlights Replaced right front inner steering arm. Steering arm had play. Replaced left front ball joint Left front control arm bushings were found to be worn out; replaced. Worn out serpentine belt tensioner was replaced. 
Apr 2012

104000 mi

US $155
A/C was not blowing as cold as it should; system was recharged and nothing else was found to be wrong with it. 
Dec 2012

110000 mi

US $400
Power steering pump made rattling noise. Pump was replaced with warrantied used pump. Replaced power steering fluid as well. 
Jan 2013

US $300
Parking brake suddenly locked up on one wheel during shopping trip. Car towed to dealer, found parking brake pads had delaminated. Replaced parking brake shoes and cables on both wheels and adjusted. 
Volvo S60 in Florida, United States
Aug 2010 - Jul 2021
Sep 2010

78000 mi
Driver side door handle not functioning. Originally repaired with wire holding mechanism in broken clip. Repaired permanently with cotter pin after drilling into broken clip and glue on other side. 
Jul 2011

82000 mi

US $30
Vacuum leak discovered at original gas cap. Gas cap replaced. 
Sep 2011

83000 mi
Service Alarm System. Alarm goes off with key fob but not when locked door is opened from inside. Needs new module. 
Mar 2015

97000 mi

US $560
Left turn signal with bright switch not functioning. All 5 solenoids and spark plugs needed to be replaced. 
Jul 2015

98000 mi

US $96
Battery would not start the car every time. May have been weakened by the air ventilation sensor when engine turned off. 
Volvo S60 in Florida, United States
Jul 2010 - Jun 2011
Aug 2010

111000 mi

US $850
Right Fr. wheel bearing bad. while inspecting they found left frt. CV boots bad, so replaced and repacked 
Nov 2010

119000 mi
hood cable broke, dealer ordered parts, I installed  
Volvo S60 in Tennessee, United States
Feb 2013 - Sep 2014
Sep 2014

99000 mi
Electronic throttle control failed and engine computer failed as well. Sold car for parts. 
Volvo S60 in Texas, United States
May 2009 - Nov 2012
Jun 2009

82000 mi

US $600
Axle Replacement 
Nov 2012

105000 mi

US $200
Transmision Flush 

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2002 Volvo S60 4-door

turbocharged 5-cylinder diesel manual 2WD

Volvo S60 in Great Britain
May 2008 - Mar 2010
Aug 2008

76000 mi
The drivers side front driveshaft broke, This was due to collapsed ball joints in both of the CV Joints in that driveshaft. 

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2002 Volvo S60 Repair Histories

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2002 Volvo S60 problems occur, check out our car reliability stats.