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2002 Volvo S60 Problems and Repair Histories

2002 Volvo S60  Problems:

2002 Volvo S60 problems reported via the Car Repair History and Car Reliability Surveys

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2002 Volvo S60s for which no problems have been reported are not displayed. So the 2002 Volvo S60 problems and repair histories you see here should not be used to infer car problem frequency.

For 2002 Volvo S60 problem frequency, check the Car Reliability Survey result. For the problems behind the score, check the 2002 Volvo S60 problems and repair histories that follow it.

Year Make/Model Trips/Year/100 Cars Compared to all models for the same year  
2002 Volvo S60 55 S60s, 9.2 months of data per S60, average 123000 miles100
60% Fewest Trips Most Trips
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Non-members can see only ten 2002 Volvo S60 problems and repair histories. Log in or join us to see them all.

Repair costs are in local units.

2002 Volvo S60

Engine not specified

Volvo S60 in Great Britain
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2009 90000   First odometer entry
Jul 2009 91000 50 rear swaybar link broken. replaced myself with new part. 
Mar 2010   Most recent odometer entry.

 

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2002 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed shiftable automatic FWD

Volvo S60 in Indiana, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2009 1300 Replaced timing belt, water pump, coolant, drive belt and had an alignment. 
Jun 2012 104000 28 Evap Code being thrown. Researched and found that old rubber on gas cap was allowing vac leak. Replaced gas cap with new OEM and solved problem 
Mar 2013 107000   Most recent odometer entry.

 

Volvo S60 in Florida, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2010 92000   First odometer entry
Mar 2011 107000 800 Timing belt needed to be replaced. Alarm system is acting up but did not repair at this time. 
Jul 2012   Most recent odometer entry.

 

Volvo S60 in Oklahoma, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2009 113000   First odometer entry
Jan 2010 113700 1250 Normal replacement of timing belt plus pulleys and tensioner Leaking fuel pump replaced. 
Dec 2010 125000 952 Replaced strut pads, A-arms, left sway bar link, and steering rod. Performed front end alignment. Replaced cv joint boots, right side. 
Aug 2011 133000 1100 Timing sprocket on end of camshaft had worked loose, generating check engine light. Timing belt replaced at same time 
Jan 2012 136300 700 alternator shaft wear causing alarming noise and shedding metal dust 
Jan 2013 149000 787 replace lower A-arms, front, both sides replaced damaged CV boot on right front axle 
Mar 2013 150000   Most recent odometer entry.

 

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2002 Volvo S60 4dr Sedan

turbocharged 247hp 2.3L I5 5-speed manual FWD

Volvo S60 in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2008 111000   First odometer entry
Jul 2009 116000 0 Replaced rear main seal. 
Aug 2009 118000 1000 Replaced front control arms/bushings. Replaced rear shock mounts. Replaced all struts/shocks. 
Jun 2010 125000 700 Starter motor inconsistently not working. Was fixed by cleaning electrical connections. Inner tie-rods replaced due to being loose.  
Aug 2010   Most recent odometer entry.

 

Volvo S60 in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2008 400 Front Struts, And Rear Shocks Replaced 
Aug 2008 105000 15 Vacuum Lines to Fix a Boost Leak 
Mar 2010   Most recent odometer entry.

 

Volvo S60 in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2007 70000   First odometer entry
Jul 2008 84000 450 Replaced pads and rotors on front wheels, turned rotors on rear. Then took to shop for tires and alignment (not included in cost or time). 
Aug 2008 89000 200 Upper spring and strut seat replaced. 
Feb 2009 101000 1500 Old struts and shocks worn - replaced with Bilstein. Note - old struts wore quicker because car was lowered and they were original. Tie rods replaced. 
May 2009 108000 100 TCV (waste gate solenoid) starting to fail. Replaced with IPD Heavy Duty TCV in anticipation of further modifications 
Jun 2009 110000 2000 Slave Cylinder failed at 109,000 miles. Clutch, slave cylinder, throwout bearing replaced. Flywheel resurfaced. 
Jul 2009 111000 100 CEL and hesitation. MAP sensor repaired 100 dollars and less than 1 minute 
Aug 2009 115000 250 spring seats with only 10k failed - manufacturing issue - mechanic paid for 1/3rd (full price of parts) owned paid for labor. 
Mar 2010 129000 200 parking brake shoes Drivers side door handle did not open door - repair required replacement of entire door panel - mechanic repaired utilizing zip ties at fraction of cost. 
May 2010   Most recent odometer entry.

 

Volvo S60 in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2008 104000   First odometer entry
Jun 2009 110000 380 Turbo sensor 
Mar 2013 142000   Most recent odometer entry.

 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic FWD

Volvo S60 in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2008 119000   First odometer entry
Dec 2009 140000 48500 Needed automatic transmission replaced. 
Mar 2010   Most recent odometer entry.

 

Volvo S60 in Washington, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2007 333 upper engine strut replacement left rear door lock assembly internal malfunction,replaced lock 
Dec 2007 0 radiator leak.Replaced radiator 
Dec 2008 79000 0 replaced worn RF sway bar link.covered under extended warranty 
Oct 2009 90000 0 Replaced RF door latch. Installed RF door module. Covered under extended warranty. 
Nov 2009   Most recent odometer entry.

 

Volvo S60 in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2009 87000   First odometer entry
Apr 2009 88000 425 Rocker arm front and rear bushing on front suspension. 
Sep 2009 91000 120 oil leak at turbo oil inlet 
Jun 2010 101000 130 Front end rattle when driving over rough surface. Outer tie rod and end links where replaced due to wear. 
Oct 2010 103000 223 Replaced failed alternator. For preventive maintenance replaced serpentine belt and tensioner at the same time. 
Jun 2011   Most recent odometer entry.

 

Volvo S60 in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2010 105000   First odometer entry
Oct 2010 106000 1000 Alternator failed 
Jan 2011 109000 1000 Replaced front struts and strut bushings 
Aug 2011 116700 0 Noise - a bit like a vacuum leak - mostly from drivers side. Steering column boot came loose. 
Jan 2012   Most recent odometer entry.

 

Volvo S60 in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2010 72000   First odometer entry
Mar 2010 72000 300 Front wheel bearing hub replacement 
Feb 2011 80000 200 Side marker light Engine mount 
Jan 2012 88000 250 Replaced inner tie rod and rubber boot. 
Mar 2012 91000 427 Timing belt replacement. Not a failure, just time to replace. 
Oct 2012 96300 31 Replaced gas cap with faulty gasket. 
Mar 2013 100000   Most recent odometer entry.

 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed shiftable automatic AWD

Volvo S60 in Washington, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2010 86000   First odometer entry
Dec 2010 87000 295 Gas filler door fell off, when opened in our driveway. Therefore it was recovered undamaged, but required parts to re attach it. 
Mar 2011 88000 740 Drivers heated seat failed; not repaired due to cost 
Mar 2013 99000 0 Driver's heated seat did not work. Suspension worn out. 

 

Volvo S60 in British Columbia, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2011 167400   First odometer entry
Feb 2011 168640 0 Intermittent CPU fault causing car to go into reduced power mode AWD system has stopped functioning no drive to rear wheels 
Mar 2011 168640 250 Noise in the right front suspension. Right front spring mount replaced. 
May 2012 175420 85 Turbo pressure solenoid changed 
Oct 2012 177940 0 The S60 has problems again with the turbo boost control so I am letting her sleep for a while. 
Mar 2013 -1240   Most recent odometer entry.

 

Volvo S60 in Illinois, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2011 73000   First odometer entry
Jun 2011 75000 735 Electrical system failed while driving, towed to the shop. Battery and alternator replaced.  
Jul 2011   Most recent odometer entry.

 

Volvo S60 in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2008 63000   First odometer entry
Feb 2008 64000 781 Column lock replacement. Safety interlock cable replacement. 
Mar 2008 64000 800 Oil leak at turbo seal. 
May 2008   Most recent odometer entry.

 

Volvo S60 in British Columbia, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2012 75640   First odometer entry
Jul 2012 76260 0 Starting 110k, would not shift smoothly to 4th and 5th gear. the est. repair cost by a trust worthy independent mechanic was $2,8000CAD. 
Nov 2012 76880 3300 Done a transmission overhaul to repair the problem shifting into 4th gear. 3,300 later, now the entire car kicks violently shifting when slowing down to turn and then accelerating halfway through the turn. 

 

Volvo S60 in Minnesota, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2011 132000   First odometer entry
Sep 2011 133000 1700 Tie rod worn out, struts leaking. 

 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed automatic FWD

Volvo S60 in Arizona, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2009 62000   First odometer entry
May 2010 65700 1200 Suspension seats replaced 
Nov 2010 73000 150 Moonroof not functioning properly. Moonroof modesty panels were replaced. 
May 2011 80000 1300 Power steering pump leaking and drain hose were leaking. Problem repaired with replacement parts. 
Jul 2012 97000 700 Right-side engine mounts failed, replaced all failed engine mounts. 
Mar 2013 105000 600 Timing belt was replaced at recommended 105K interval. Serpentine belt was also replaced at the same time. 

 

Volvo S60 in Wisconsin, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2008 69000   First odometer entry
Aug 2008 70000 450 1 front stabalizer bar and the 2 rear stabalizer bars needed replacing. 
Mar 2010   Most recent odometer entry.

 

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2002 Volvo S60 4dr Sedan

turbocharged 197hp 2.4L I5 5-speed automatic AWD

Volvo S60 in Tennessee, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2009 121000   First odometer entry
Sep 2011 141000 2300 Replaced front struts and upper spring seats. Rear struts and lower ball joints, swaybar links, control arms front lower. Wheel alignment 
Jan 2012 148000   Most recent odometer entry.

 

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2002 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed manual FWD

Volvo S60 in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2010 71000   First odometer entry
Nov 2010 75000 0 battery changed, 8 and half year old, original 
Jan 2011 75000 3600 various items, mainly the front wheel suspension and power steering mechanisms need repair.  
May 2011   Most recent odometer entry.

 

Volvo S60 in Quebec, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2010 79360   First odometer entry
Oct 2010 85560 500 wheel bearings had to be changed along with oil and tires 
Oct 2011 97960 1600 replace clutch repair damaged ABS sensor 
May 2012 99800 1000 Replace ball joint assembly 
Dec 2012 104160   Most recent odometer entry.

 

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2002 Volvo S60 4dr Sedan

168-horsepower 2.4L I5 5-speed automatic FWD

Volvo S60 in Massachusetts, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2011 97000   First odometer entry
Sep 2011 97000 300 Replaced EVAP Purge Valve; also replaced fuel pump as part of a recall. 
Mar 2012 103000 1600 Replaced timing belt Fast idle. Replaced vacuum elbow. Adjusted and aimed headlights Replaced right front inner steering arm. Steering arm had play. Replaced left front ball joint Left front control arm bushings were found to be worn out; replaced. Worn out serpentine belt tensioner was replaced. 
Apr 2012 104000 155 A/C was not blowing as cold as it should; system was recharged and nothing else was found to be wrong with it. 
Dec 2012 110000 400 Power steering pump made rattling noise. Pump was replaced with warrantied used pump. Replaced power steering fluid as well. 
Jan 2013 110700 300 Parking brake suddenly locked up on one wheel during shopping trip. Car towed to dealer, found parking brake pads had delaminated. Replaced parking brake shoes and cables on both wheels and adjusted. 
Mar 2013 112000   Most recent odometer entry.

 

Volvo S60 in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2011 106000   First odometer entry
Aug 2012 116300 0 Started smelling gas. Recall fuel pump replaced. CAR WOULDNT START 
Mar 2013 120000   Most recent odometer entry.

 

Volvo S60 in Connecticut, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2008 111000   First odometer entry
Nov 2008 120000 550 Oil drain plug female threads stripped. Heli-coil insert installed. 
Dec 2008 121000 17 Left headlight replaced. 
Jun 2010 136000 1985 Both front strut, upper and lower bushing/ball joints Rusted out exhaust hanger replaced 
Jul 2010 136000 941 Alternator failed and had to be replaced 
Aug 2010 137000 240 Drivability problems coming out of shop from alternator repair and CEL came on. Dealer said needed to clean throttle body. CEL light still on, but drives OK 
Feb 2011 139000 1010 Rear struts and bearing plates, plus 4 wheel alignment. 5 spark plugs - no problem....never replaced in 139K 
Sep 2012 147000 1600 Replaced catalytic converter and O2 sensor. CEL kept coming on and would not have passed emissions inspection. Like the car and wanted to keep it, but expensive repairs are a real issue. 
Mar 2013 147000 400 O2 sensor broken upper motor mount 

 

Volvo S60 in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2008 183000   First odometer entry
Jan 2009 185000 1200 Regulator failed, damaged alternator and battery. 
Mar 2009 185000 550 Front End Links repaired (this has been a huge nuisance, needed every 45K or so.) $250. Engine Torsion Shock Mount (top) $300. 

 

Volvo S60 in North Carolina, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2009 118000   First odometer entry
Feb 2009 119000 240 Car smells of gas and sometimes comes to complete stall. But also, I had the timing belt replaced and the service guy did it incorrectly and had to correct it. A sensor (actually 2 of them now, different ones) was replaced also, but problem still exists. 
May 2009 123000 0 Check engine light on. Service tech says problem with ANOTHER SENSOR due to temperature sensor which controls fuel mixture..but not sure. I feel car needs new ETM , after online investigation. Appt with Volvo dealership 2 follow this Tuesday. 6/09/09 
Jun 2009 125000 0 Volvo dealership ran sweep test, which indicates ETM failure, but car DID NOT fail test.(but is indicating failure symptoms). They did software upgrade which is basically an override. Air bag warning light on. Not fixed, but it went out on its own. Heard noise in front end upon turning. Was told it may be cv joint or axle. was asked to come back but have not done so yet. 
Nov 2009 127000 0 Car was bumping terribly, especially if a passenger was in car. Mechanic says it is the rim. I replaced it, but it is still not totally smooth. Am waiting for tires to see if that is the fix. 
Jan 2010 129000 1733 Replaced power steering cable, right axle,& bushings. So the axle was the problem with the bumping in front end. (my past mechanics are idiots or just lazy) 1000 dollars in parts alone! Very strong gas odor since I bought car in 2008. Replaced fuel pump. 
Jun 2010 135000 365 A/C doesnt work. Compressor problem etc ?? $1400 to fix, so on hold.. 
Oct 2010 140000 193 check engine light on warned of car overheating. but it was hopefully loose wires going to sensor giving a faulty reading.. also some hoses were cracked and replaced. oil change included in price of repair.car surges at times using cruise 
Mar 2011 148500 0 Check engine light which seems to be a permanent fixture on dash comes on and am told I need a thermostat.. Light goes off,, no repair... car still making noises in front end even after axle replacement.... gee.s.ss.s 
Jun 2011 152000   Most recent odometer entry.

 

Volvo S60 in Florida, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2010 77000   First odometer entry
Sep 2010 78000 0 Driver side door handle not functioning. Originally repaired with wire holding mechanism in broken clip. Repaired permanently with cotter pin after drilling into broken clip and glue on other side. 
Jul 2011 82000 30 Vacuum leak discovered at original gas cap. Gas cap replaced. 
Sep 2011 83000 0 Service Alarm System. Alarm goes off with key fob but not when locked door is opened from inside. Needs new module. 
Apr 2013 90000   Most recent odometer entry.

 

Volvo S60 in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2009 80000   First odometer entry
Jun 2009 82000 600 Axle Replacement 
Nov 2012 105000 200 Transmision Flush 

 

Volvo S60 in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2008 85000   First odometer entry
Feb 2010 99000 800 Bad Oxygen Sensor, decided to replace both 
Apr 2011 109000 83 Thermostat stuck open so engine was not reaching operating temp..replaced thermostat gasket on gas cap had numerous cracks resulting in evaporative emissions leak error message..replaced gas cap with aftermarket 
Jan 2012 119000 0 Thermostat was reading hot but engine was not overheated. 
Jun 2012 124000 1500 AC Compressor seized, replaced compressor, drier, evacuator and recharge system 
Sep 2012 128000 0 Condenser leaking 
Nov 2012 130000 0 Radiator leaking near upper radiator hose. Diagnosed a hairline crack in the radiator 
Jan 2013 132000   Most recent odometer entry.

 

Volvo S60 in Florida, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2010 110000   First odometer entry
Aug 2010 111000 850 Right Fr. wheel bearing bad. while inspecting they found left frt. CV boots bad, so replaced and repacked 
Nov 2010 119000 0 hood cable broke, dealer ordered parts, I installed  
Jun 2011   Most recent odometer entry.

 

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2002 Volvo S60 4-door

turbocharged 5-cylinder diesel manual 2WD

Volvo S60 in Great Britain
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2008 73000   First odometer entry
Aug 2008 76000 0 The drivers side front driveshaft broke, This was due to collapsed ball joints in both of the CV Joints in that driveshaft. 
Mar 2010   Most recent odometer entry.

 

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Volvo in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2007 63000   First odometer entry
Jan 2008 64000 425 One of the sensors on the engine, it took one minute for him to put it on, but apparently I was paying an hour of labor to guarantee...whatever. 
Mar 2010   Most recent odometer entry.

 

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Expert 2002 Volvo S60 Repair Advice

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