2005 Ford F-150 Ford F-150 2005

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2005 Ford F-150 repairs by problem area

Engine (30%)

Transmission and Drivetrain (17%)

Brakes and Traction Control (5%)

Suspension and Steering (19%)

Electrical and Air Conditioning (23%)

Paint, Rust, Leaks, Rattles, and Trim (1%)

Other (4%)

Chart based on 128 repairs.
See TSBs and recalls for the 2005 Ford F-150.

2005 Ford F-150 engine repair cost distribution

$2500+ (6%)

$1000 - $2499 (17%)

$500 - $999 (11%)

$100 - $499 (46%)

< $100 (20%)

Worried about potential repair costs? An extended warranty can provide peace of mind.

Chart based on 35 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2005 Ford F-150

Engine not specified

148800 mi

$450
INJECTORS WERE BAD, INTAKE WAS LEAKING, PULLEY HAVE SOME PLAY. 

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2005 Ford F-150 4dr Regular Cab 8ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

135000 mi

US $3300
Injector failed open on #7. Hydrolocked. Engine destroyed. Replaced with used engine (new injectors). 

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2005 Ford F-150 4dr Extended Cab 6.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

77000 mi Lost oil pressure and oil to the top end scorced the cams and valves were damaged. 
130000 mi

US $1100
Catalytic converter failed 
150200 mi

US $600
Replaced spark plugs and coils 
107000 mi

US $1200
When the throttle is pushed more than 1/3 of the way, the truck bucks and surges and nearly dies. Replaced computer, TPS, MAF, Throttle body, fuel filter, 
108300 mi

US $1897
The computer went out. The first shop changed part after part trying to figure out what the problem was. Took it to another shop and they finally figured it out. 
95000 mi

US $2000
Cam phasers, replaced front end. However integrated oil pump still causing an issue 
77000 mi Noise in engine under low rpm and idle. high pitch "spooling" sound under load. Exhaust leak at manifold, Excessive vibration under load from 1000-2000 rpm. Dealer replaced cam phaser and told me the rest was normal. Sound was still-did not fix After complaining they finally found the exhaust manifolds cracked and ordered parts 
78000 mi

US $100
Cyl 8 misfire. Mysteriously since I lost a cylinder the "spooling" noise that they said was normal is gone. going to replace coil with manifolds. Cyl 8 had 0lbs of comp. due to valves not seating. Dealer replaced complete engine 
52250 mi

US $533
Repaired the fuel pump module and a loud leaking warped header. The front passenger side CV joint was replaced.  They changed a bad IWE solenoid. 
74250 mi

US $25
Changed out the serpentine belt. It was squealing on hard shifts. 

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2005 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic RWD

64500 mi

US $930
remove and replace intake manifold gasket, spark plugs, coil boots and fuel rail assembly 
51000 mi

US $30
30K PCV replaced 
82000 mi

US $300
Started out with misfire. Changing plugs and COP (all 8) noticed anti-freeze in 8-7-6 plug hole. Had to replace upper and lower intake manifold gasket to complete repair properly 

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2005 Ford F-150 4dr Extended Cab 6.5ft bed

231-horsepower 4.6L V8 4-speed automatic 4WD, part-time w/low range

161000 mi

US $110
Fuel pump driver module. Apparently it is a 2005 problem according to Ford. They placed it on the steel frame behind the spare. Caused it to erode over time. 
48000 mi

US $390
Rough idle. Diagnosed but not fix. Was told 'all of them do it' 

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2005 Ford F-150 4dr Extended Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

95300 mi

US $300
Replace spark plugs 

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2005 Ford F-150 4dr Extended Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

157000 mi

US $10
When key was turned to start vehicle no starter activation. Other electrical items came on. Thought it was dead battery, hooked up jump start no help. Researched internet that showed history of start problems tied to transmission - rocked vehicle back and forth - and it started up 

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2005 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic RWD

135000 mi

US $1080
Truck was hesitating and surging. Shop replaced all 8 spark plugs and boots. Problem fixed. 
226000 mi

US $306
too much fuel was getting in to the engine and causing it to smoke through the exhaust. So, when this happens, it is likely that the extra gas gets into the oil and that had to be changed. We did not have to replace the catalitic converter. Runs Great! 
104000 mi

US $125
8 ignition coils replaced 
105000 mi Catalytic Converters Replaced under warranty from a recalled faulty fuel injector 
82000 mi

US $250
Coil replaced on cylinder 1 to fix miss and check engine light. Coil replaced, problem persists, will be replacing fuel injector soon myself in attempt to repair. 

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2005 Ford F-150 4dr Crew Cab 5.5ft bed

300-horsepower 5.4L V8 4-speed automatic 4WD, part-time w/low range

106000 mi

US $150
Replaced vct solenoids and gasket along with fuel filter. The vct solenoids were redesigned by Ford and the oil port was reduced in size to provide greater hot idle oil pressure to the cam phaser. Largely reduced a tick in the motor. 
107000 mi

US $180
Slight miss at idel. Replaced all 8 spark plugs and coils. Made no difference. Miss is caused by bad cam phaser which will be next on the repair list when I can afford it. 
114000 mi Slight miss at idle, needed a cam phaser. Part of the reason I sold the truck. I could have had it repaired for 1200 dollars but I felt like putting that towards a new truck instead. 
116500 mi

US $400
Check Engine Light One with P0430 code 
82300 mi

US $700
Replaced a dead catalytic converter. 
90000 mi

US $400
Replaced spark plugs. All 8 plugs broke on extraction. 
79700 mi

US $240
2 coil-on-plug packs on one side failed. Replaced entire bank. 
110300 mi

US $400
Replaced failing coil-on-plug packs. 
180000 mi

US $3000
recurrent misfire,losing power temporarily. Spark plugs replaced, fuel pump replaced, fuel filter replaced. 

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2005 Ford F-150 2-door

8-cylinder automatic 4WD

98000 mi

US $400
Spark plugs replaced. Idler replaced 
110000 mi

US $1200
Replaced head gasket bolts on one side 

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2005 Ford F-150 Engine Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2005 Ford F-150 problems occur, check out our car reliability stats.