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2004 Ford F-250 Technical Service Bulletins (TSBs)

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TSB Date Problem Area TSB Text
11/30/05 NHTSA ID: 10017806
TSB ID: 05215

Buck/jerk or surge - 6.0l vehicles built before 8/22/2005.
10/11/05 Other NHTSA ID: 10016823
TSB ID: 08172005

Customer satisfaction program 05b29: supplement#3. charge air cooler duct replacement. *sc
04/29/05 Transmission and Drivetrain NHTSA ID: 10014275
TSB ID: 04266

A driveline clunk or bump when starting from a stop.
04/28/05 Transmission and Drivetrain NHTSA ID: 10014086
TSB ID: 042107

General (pcm) power train control module programming procedures.
04/18/05 NHTSA ID: 10013413
TSB ID: 04236

Vehicle lean sag when observed from rear of vehicle. *eh
04/18/05 NHTSA ID: 10013407
TSB ID: 04238

Steering gear noise - 6.0l diesel engine.
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04/15/05 Transmission and Drivetrain NHTSA ID: 10013369
TSB ID: 04217

General power train control module (pcm) programming procedures.
04/14/05 Transmission and Drivetrain NHTSA ID: 10013316
TSB ID: 18376

A cold weather reverse engagement stall.
04/14/05 Electrical and Air Conditioning NHTSA ID: 10013322
TSB ID: 18384

Popping or quavering from radio on the am band.
04/08/05 Electrical and Air Conditioning NHTSA ID: 10013116
TSB ID: 04174

Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series.
04/07/05 NHTSA ID: 10013109
TSB ID: 04184

Turbo-induced exhaust moan/drone at 1600-1800 rpm - 6.0l built after 9/29/2003.
04/05/05 NHTSA ID: 10012958
TSB ID: 18397

Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299.
04/05/05 Transmission and Drivetrain NHTSA ID: 10012951
TSB ID: 0536

4x4 transfer case jump out of 4th or 4l - manual shift transfer case.
04/05/05 Other NHTSA ID: 10012965
TSB ID: 18406

Service tips before arc welding on the frame or body of a unit.
04/04/05 Transmission and Drivetrain NHTSA ID: 10012944
TSB ID: 04B24

Low/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination. customer satisfaction program 04b24. transmission reverse planet replacement. supplement #1 and #2. supplement #3.
01/07/05 NHTSA ID: 10011181
TSB ID: 18069

Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip.
12/07/04 NHTSA ID: 10010724
TSB ID: 04209

Low power - cold side charge air cooler (cac) disconnected - oil leak at cold side cac connections - 6.0l engine - vehicles built 12/15/2003 through 4/1/2004.
12/07/04 NHTSA ID: 10010734
TSB ID: 18223

Vacuum pump inoperative or runs continuously - climate control defaults to defrost. oasis. to also include 2005 super duty f-series, excursion, and f650/750.
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12/07/04 NHTSA ID: 10010731
TSB ID: 18217

Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator.
12/07/04 Transmission and Drivetrain NHTSA ID: 10010727
TSB ID: 18209

Harsh/slipping shifts and/or harsh/delayed engagement into drive or reverse.
12/07/04 Electrical and Air Conditioning NHTSA ID: 10010736
TSB ID: 18226

Malfunction indicator lamp on with diagnostic trouble code p2614/p2617, multiple driveability issues and/or glow plug or water-in-fuel lamp flicker. oasis. various models including 2005 super duty f-series and excursion.
08/04/04 NHTSA ID: 10008548
TSB ID: 0492

Water-in-fuel lamp illuminated after draining heated fuel conditioning module (hfcm) on vehicles built prior to 11/1/2003 with 6.0l engine.
07/27/04 Transmission and Drivetrain NHTSA ID: 10008298
TSB ID: 17437

White/gray smoke and various driveability concerns after cold start - torqshift harsh downshift and buck/jerk.
07/27/04 Electrical and Air Conditioning NHTSA ID: 10008300
TSB ID: 17447

Wireless keypad inoperative - service tip.
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07/26/04 NHTSA ID: 10008288
TSB ID: 17406

Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03.
07/26/04 Transmission and Drivetrain NHTSA ID: 10008282
TSB ID: 03E03

Emissions recall 03e03 - powertrain control module and fuel injector control module re-calibration.
07/23/04 NHTSA ID: 10008263
TSB ID: 17869

Air induction system appears to be warped and/or not sealing.
07/23/04 NHTSA ID: 10008224
TSB ID: 17719

Low power/boost due to the plastic charge air cooler (cac) duct blowing off.
07/23/04 NHTSA ID: 10008221
TSB ID: 17716

Belt noise.
07/23/04 NHTSA ID: 10008269
TSB ID: 17885

Lack of power and/or diagnostic trouble code (dtc) p2263 after turbocharger replacement.
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07/23/04 NHTSA ID: 10008208
TSB ID: 17683

Engine oil leaks at lower crankcase.
07/23/04 NHTSA ID: 10008255
TSB ID: 04115

No start or constant engine misfire - fuel injection control module (ficm) diagnosis - 6.0l diesel.
07/23/04 Transmission and Drivetrain NHTSA ID: 10008265
TSB ID: 17874

Delayed/harsh forward or reverse engagements.
07/23/04 Transmission and Drivetrain NHTSA ID: 10008228
TSB ID: 17727

Clunk or pop on initial engagement from reverse to drive at approximately 2-3 mph. various modles including 2004 econoline.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008201
TSB ID: 0471

Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update.
07/23/04 Electrical and Air Conditioning NHTSA ID: 10008215
TSB ID: 17701

Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p2263.
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07/23/04 Electrical and Air Conditioning NHTSA ID: 10008218
TSB ID: 17704

Driveability concerns and set diagnostic trouble codes p2614 and p2617.
07/22/04 NHTSA ID: 10008131
TSB ID: 17568

Normal egr (exhaust gas recirculation) operation - service tip.
07/22/04 NHTSA ID: 10008129
TSB ID: 17566

Turbo moan/drone noise and tactile vibration between 1500-2000 rpm.
07/22/04 NHTSA ID: 10008166
TSB ID: 17316

Fuel signal to instrument cluster service tip.
07/22/04 NHTSA ID: 10008169
TSB ID: 17320

Broken exhaust manifold studs.
07/22/04 NHTSA ID: 10008106
TSB ID: 17534

Water in fuel light on, which does not turn off after water has been drained from the horizontal fuel conditioning module (hfcm). *mj
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07/22/04 Transmission and Drivetrain NHTSA ID: 10008179
TSB ID: 17351

Harsh disengagement when shifting from reverse to park.
07/22/04 Transmission and Drivetrain NHTSA ID: 10008109
TSB ID: 17537

Harsh engagement or shift issues with pulsating cooler lines and erratic line pressure. *mj
07/22/04 Transmission and Drivetrain NHTSA ID: 10008130
TSB ID: 17567

Pcm (powertrain control module)/ficm/tcm reprogramming errors.
07/22/04 Transmission and Drivetrain NHTSA ID: 10008111
TSB ID: 17540

Various driveability concerns - torqshift harsh downshift and cluck/buck/jerk. *mj
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008107
TSB ID: 17535

Lack of power and/or diagnostic trouble code (dtc) p0103 - air induction system water/snow deflector kit. *mj
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008118
TSB ID: 17553

Low charging system voltage while snow plowing. *mj
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07/22/04 Electrical and Air Conditioning NHTSA ID: 10008132
TSB ID: 17569

No crank/no start with low tr-p voltage.
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008134
TSB ID: 17571

Malfunction indicator lamp (mil) on with diagnostic trouble codes p0603 (powertrain control module keep alive memory error) or p0605 ( powertrain control module read only memory error).
07/22/04 Electrical and Air Conditioning NHTSA ID: 10008140
TSB ID: 17580

Various electrical concerns. inoperative turn signals (in the mirror only), parking lights, running lights, cab lights, fog lights, or dash lights, with fuse 2.17 open.
06/22/04 NHTSA ID: 10007424
TSB ID: 17667

Oil leak from front or rear of engine.
06/22/04 Transmission and Drivetrain NHTSA ID: 10007414
TSB ID: 17643

Harsh/slipping engagements, upshifts and/or downshifts on vehicles with torqshift - adaptive shift strategy.
06/22/04 Electrical and Air Conditioning NHTSA ID: 10007425
TSB ID: 17669

Climate control defaults to defrost.
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06/17/04 Transmission and Drivetrain NHTSA ID: 10007400
TSB ID: 17618

Transmission gear ratio error - diagnostic trouble code (dtc) p0730 on vehicles with torqshift transmission.
06/17/04 Transmission and Drivetrain NHTSA ID: 10007403
TSB ID: 17624

Various driveability concerns. torqshift harsh downshift and clunk/buck/jerk.
06/17/04 Electrical and Air Conditioning NHTSA ID: 10007399
TSB ID: 17613

Driveability concerns and set diagnostic trouble codes (dtc's) p2614 (camshaft position output circuit open) and p2617 (crankshaft position output circuit open).
06/17/04 Electrical and Air Conditioning NHTSA ID: 10007395
TSB ID: 17603

Air bag light on with diagnostic trouble code (dtc) b1871 or b1935 following ecs/rcm replacement.
06/17/04 Electrical and Air Conditioning NHTSA ID: 10007391
TSB ID: 17594

Diagnostic trouble code (dtc) u1262 (scp communication bus fault) stored in the instrument cluster (ic).
06/14/04 NHTSA ID: 10007355
TSB ID: 17530

Moan/drone noise and tactile vibration between 1500-2000 rpm.
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06/14/04 Electrical and Air Conditioning NHTSA ID: 10007341
TSB ID: 17508

False diagnostic trouble codes (dtc's set during use of active commands with wds.
06/14/04 Electrical and Air Conditioning NHTSA ID: 10007352
TSB ID: 17522

Crank no start, runs rough, engine misses, bucks/jerks or lacks power condition - wiring harness chafing.
06/10/04 NHTSA ID: 10007317
TSB ID: 17460

Oil leak that seems to be coming from head gasket area. including ford f450/550 my2003.
06/10/04 NHTSA ID: 10007321
TSB ID: 17472

Low power condition and/or diagnostic trouble code (dtc) p2263. 6.0l diesel engine. also includes my2003 ford f450/550.
05/03/04 NHTSA ID: 10006439
TSB ID: 04T03

Special service instruction 04t03. demonstration/delivery hold on engine crankshaft.
04/28/04 Electrical and Air Conditioning NHTSA ID: 10006305
TSB ID: 0311

Recommended 12v switched accessory sources. this is a fisher service bulletin. *mr
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01/21/04 Other NHTSA ID: 10004948
TSB ID: 17307

Squeaking noise coming from the upper door seal when driving over bumps. f250 model includes 1999-2004 super duty f-series.
01/20/04 NHTSA ID: 10004931
TSB ID: 17288

Lack of power and/or low boost pressure condition. this includes 2003-2004 super duty f-series.
01/20/04 NHTSA ID: 10004917
TSB ID: 17266

Low base engine oil pressure caused by high pressure oil system leak.
01/20/04 Electrical and Air Conditioning NHTSA ID: 10004938
TSB ID: 17296

Diagnostic trouble code p0232 (fuel pump secondary circuit high). this includes 2003-2004 super duty f-series.
01/20/04 Electrical and Air Conditioning NHTSA ID: 10004934
TSB ID: 17929

Diagnostic trouble code p0103 (mass or volume air flow circuit high input) due to water ingestion/snow packing/ice build-up in the air induction system.
01/14/04 NHTSA ID: 10004906
TSB ID: 17252

Oil leak at, or near, the rear main seal. this includes 2003-2004 super duty f-series.

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Ford F-250 TSBs (Technical Service Bulletins)

Some things are often misunderstood about recalls and technical service bulletins (TSBs). Plus a disclaimer.

  1. Recalls do not have to be issued only because something is prone to failure. NHTSA (a government agency) can only require a recall if a failure will affect safety, emissions, fuel economy, or compliance with some other regulation or law. Manufacturers can voluntarily recall cars for problems that do not affect these, though.
  2. Recalls often apply to only some cars of a specific model year, rather than all of them. You should receive a letter from the manufacturer if your car has been recalled. You can also check with the dealer, which will know which (if any) recalls pertain to your car.
  3. The primary purpose of TSBs is to inform dealers about known problems with a car and how to fix them. They are not the same as recalls. As with recalls, TSBs often only apply to some cars, not the entire model year.
  4. Dealers often will not provide a preventive repair just because a problem described in a TSB might happen to your car. They'll usually want to observe symptoms that the problem is already affecting your car.
  5. Even if there are symptoms, a manufacturer doesn't have to pick up the cost of a TSB repair if the car is out of warranty, though sometimes they do.

We provide the text of recalls and TSBs as provided by NHTSA. There can be errors in the text. If you sign up for notifications in My Garage, we will try to get these to do, but for various reasons (some beyond our control) cannot guarantee you will receive them. When in doubt about a recall or TSB, contact the dealer.