2004 Ford Expedition Ford Expedition 2004

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2004 Ford Expedition repairs by problem area

Engine (23%)

Transmission and Drivetrain (19%)

Brakes and Traction Control (6%)

Suspension and Steering (18%)

Electrical and Air Conditioning (27%)

Paint, Rust, Leaks, Rattles, and Trim (6%)

Other (1%)

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Chart based on 83 repairs.
See TSBs and recalls for the 2004 Ford Expedition.

2004 Ford Expedition suspension repair cost distribution

$2500+ (0%)

$1000 - $2499 (27%)

$500 - $999 (27%)

$100 - $499 (20%)

< $100 (27%)

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Chart based on 15 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.

2004 Ford Expedition

Engine not specified

1500 mi 2) Vehicle rough ride bottoming out rear end with minimal loads in the truck. Toyota dealer diagnosed and replaced rear spring assy. 

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2004 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic RWD

84000 mi

US $1200
trucked pulled hard to right, took in for alignment, needed "special" leveler? Feels like a scam. Going to different shop next time. 
215000 mi

US $1100
wheel bearing were shot on the right side front and rear 
232000 mi

US $190
ABS light illuminated turned out to be the wheel bearing assembly. Ended up replacing brakes and rotors 

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2004 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic 4WD w/low range

200000 mi

US $50
sta sta link failed 
154000 mi

US $300
Front wheel bearing assembly. 
189100 mi

C $2400
Replaced upper ball-joints on both front wheels. 
190960 mi Replaced right outer tie rod, left rear axle, left rear pinion seal, 8 spark plugs. Tune up. Four wheel alignment. 
122140 mi

C $700
Front axle hub assemblies replaced due to noisy wheel bearings 
92000 mi

US $500
Replaced rear wheel bearing assembly, both sides. replaced rear brake pads and rotors. 
113000 mi

US $530
Replaced left rear wheel bearing at 113,400 miles. Right rear wheel bearing and ABS sensor was replaced at 81,000 miles 
153000 mi

US $2000
Replacement of all four wheel bearings 
170000 mi Failed power steering. 

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2004 Ford Expedition 4dr SUV

232-horsepower 4.6L V8 4-speed automatic 4WD w/low range

140000 mi

US $100
Steering rack failed 
142500 mi

US $780
Front wheel bearing 

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2004 Ford Expedition Suspension Problems

See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. To see how frequently 2004 Ford Expedition problems occur, check out our car reliability stats.